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Industrial Prepreg Carbon Fiber Parts Composites Curing Autoclave
Shandong Mosen Machinery Co. ltd company specializes in Carbon Fiber Composite Prepreg Curing Autoclaves with more than 15 years of experience. We can do customized designs to your needs.
1.Composite curing is a critical step in manufacturing quality composite materials. Traditionally, most composite parts required autoclaves for proper curing. Today, low cost out-of-autoclave curing of aerospace-grade composite parts is possible using a vacuum bagging system with a walk-in batch oven. The process is precisely controlled and monitored to ensure void-free composite parts.
2.Composite curing blanket and controllerComposite materials are a two-part system that consists of a cloth fiber material and an epoxy resin. The epoxy resin bonds the cloth layers together and through a curing process, forms a strong and lightweight product. The term "pre-preg" is used to identify cloth materials that are pre-pregnated or pre-saturated with a resin. They are preferred over typical wet lay-ups because they provide less mess, less waste, faster cure time, better part uniformity, and better appearance. However, these pre-preg cloth materials can be challenging to fit into the sometimes complex shapes and contours of a mold. Preheating the mold to approximately 120°F (49°C) softens the pre-preg cloth material as it is hand laid into the mold. The heat makes the cloth more
| MODE | WORK DIAMETER | WORK LENGTH | MAX.TEMP | MAX.PRE | RATE.TEMP | RATE,PRE | CONTTROL |
| DN0610 | 600MM | 1000MM | 160ºC | 0.6MPA | 3ºC/MIN | 0.1MPA/MIN | PLC+PID |
| DN1530 | 1500MM | 3000MM | 200ºC | 1.2MPA | 3ºC/MIN | 0.1MPA/MIN | PLC+PID |
| DN3050 | 3000MM | 5000MM | 250ºC | 1.8MPA | 3ºC/MIN | 0.1MPA/MIN | PLC+PID |
Automatic Industrial Aerospace Prepreg Composite Autoclave For Carbon Fiber is mainly used to composite materials at high temperatures and high pressures, such as in space vehicles. It also can be applied to strengthen the carbon fiber, glass fiber, etc.
Autoclave molding is a single-sided mold, using the vacuum bag sealed after the negative pressure to pressurize the product, and finally curing molding. The process is as follows: prepare the mold and apply the release agent - lay the reinforcement material - lay the release cloth - lay the pipeline and rubber strip - lay the vacuum bag sealing - curing - release the mold.
The advantages of this molding method are low cost, high material utilization rate, wide application range, stable and reliable process. The disadvantage is that the temperature control accuracy is poor, and the a need to increase the molding auxiliary equipment and auxiliary materials. For example, carbon fiber robotic arms, carbon fiber helmets, etc., can be formed by autoclave.
Product Composition:
We will deliver an Automatic Industrial Aerospace Prepreg Composite Autoclave For Carbon Fiber Pressure Vesselby LCL/20'FCL/40'FCL depending on your order.
Before delivery, our professional technician will do a trial run for each product to check until everything is functional, you also can come to our factory and test our machine together with us.
When loading, our workers will fix the retorts tightly with wire rope so that the retorts can't move in the container.
Q: Are you a manufacturer or trading company?
A: We are a professional manufacturer.
Q: What is your business scope?
A: There are three categories, such as food sterilization machine, jacket cooker, and rubber vulcanization autoclave.
Q: How long the warranty will be?
A: 5 Year warranty.
Q: How about the installation? And what if the machine goes down?
A: We will do that. There are two options.
a. We could appoint our engineer to your company to debug and repair, as for the cost of this trip such as a ticket, visa,
accommodation, and labor costs shall be on your side.
b. On-line service will be provided. If still is under the guarantee period, the necessary accessories and parts will be provided
for free, but the transportation cost shall be on your side.
Q: Do you take L/C?
A: Yes, we accept L/C, T/T, and irrevocable L/C payable.
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