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After-sales Service: | Video Technical Support, Online Engineer Support |
Warranty: | 1 Year |
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Composite autoclave is a device used to cure composite materials under high pressure and temperature. The process involves placing the pre-impregnated material in a mold, sealing it in a vacuum bag, and then placing it in the autoclave. The autoclave is then heated to the desired temperature and pressurized to the desired level. The heat and pressure cause the resin in the composite material to cure, resulting in a strong and durable finished product. Autoclaves are commonly used in the aerospace, automotive, rail transit, protection security, sporting goods, daily life and marine industries, among others.
TYPE | 1600*2500 | 2000*3500 | 2500*5500 | 3000*6500 | 3500*7500 | 4000*8500 |
Max pressure | 3.8MPA | 1.0MPA | 1.0MPA | 1.5MPA | 1.2MPA | 1.2MPA |
Design pressure | 4MPA | 1.2MPA | 1.2MPA | 1.6MPA | 1.3MPA | 1.3MPA |
Max temperature | 400ºC | 250ºC | 250ºC | 250ºC | 250ºC | 250ºC |
Design temperature | 420ºC | 270ºC | 270ºC | 270ºC | 270ºC | 270ºC |
Insulation | Internal 200mm | Internal 150mm | Internal 150mm | Internal 150mm | Internal 150mm | Internal 150mm |
Total power | 60kw | 90kw | 210kw | 330kw | 510kw | 780kw |
Effective Curing Diameter | φ3500-4200mm |
Shell Diameter | 3900-4700mm |
Effective Curing Length | According To The Product,Tooling And Yield Selection |
Shell Length | 3900-4700mm |
Maximum Operating Pressure | 0.6-4.0MPa |
Maximum Operating Temperature | 160-400ºC |
Number of Vacuum Channels | According To Demand(Vacuum Pump 2 Used 1 Standby) |
Number of Thermocouple Routes | Specify As Required |
Control System | Host Computer +PLC Logic Control+Intelligent Instrument+Substance Recorder+Floor Console, Etc. |
Temperature Control Accuracy | ≤±1ºC |
Temperature Uniformity | ≤±2ºC |
Rising and Cooling Rate | 0-6ºC/min Adjustable |
Pressure Lifting Rate | 0-0.1MPa/min Adjustable |
Cooling Method | Circulating Water Cooling |
Heating Method | Electric Heat Pipe Or Thermal Oil Heating |
Introduction of control system software
The main controller of the autoclave produced by Intely adopts Siemens controller, industrial bus communication, which is with strong anti-interference ability, large amount of data. The software fully combines of the process requirements , when using the host computer +PLC cantrol mode. a different control method developed by our company is adopted, which can control the temperature and pressure more accurately, and the temperature upsurge phenomenon can be effectively suppressed.And the cooling energy consumption is lower.Pressure valve operation frequency is low, which can save air consumption and reducecthg energy consumption. The host computer adopts computer and software monitoring, which can display alarm, report, record temperature rise curve in real time and monitor the operation of equipment.
Our composite autoclaves incorporate pressurization and crosslinking to properly cure thermoset materials. The cure process includes a two-step process:
Before delivery, our professional technician will do trial run for each product to check until everything is functional, you also can come to our factory and test our machine together with us.
We usually pack our products by standard sea package. We always choose the best and safe packaging material to make sure your product won't be damaged during delivery.
Q1: How to pay?
A1: We try to make all payment methods as much as feasible. TT and L/C are acceptable and TT will be more appreciated.
Q2: What is your advantage ?
A2: We also have professional technical team in designing and producing which can meet different requirements from customers, we offer 24 hours pre-sales and after-sales support, to ensure in-time communication between clients and us.
Q3: Is the price on your website is the closing price ?
A3:No, it is just for your reference, an exact quotation based on your requirement Please contact us for details.
Q4: May I inspect before delivery?
A4: Sure, welcome to inspect before delivery.And if you can't inspect by yourself,
our factory has a professional quality inspection team to inspect the goods
before shipment to ensure quality.
Q5: Differences from other brands in China?
A5: We are not only selling machines, we pay more attention to after-sales service. We have always believed that the customer'sreputation is the best advertisement. We hope to really help our customers use machines and bring growth to their business. Youcan view our customers' feedback, facts speak louder than words.
Q6: When can I get the price?
A6: We usually quote within 24 hours after we get your inquiry. If you are very urgent to get the price, please tell us in your email so that we will regard you inquiry.