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MOSEN Custom Small Carbon Fiber Autoclave Composite Autoclave Price
As the main production equipment of composite parts, autoclave is a large pressure vessel with integral heating system. The structure of a typical autoclave is shown below. Its common structure is a cylinder closed at one end and open at the other end, which provides the necessary heat and pressure for the compaction and curing of composite materials. The curing temperature of commonly used aviation thermosetting materials (such as high temperature curing epoxy resin) is 175°C and the curing pressure is 600kPa, so the autoclave must be strong enough at high temperatures. This makes autoclaves quite expensive to manufacture.
Autoclave according to curing temperature and pressure can be divided into ordinary type and high temperature, high pressure type. High temperature and high pressure autoclaves are much more expensive to manufacture than ordinary autoclaves, and are mainly used to manufacture polyimide resins and thermoplastic composite structures. The autoclave is composed of autoclave system, vacuum system, blast system, heating system, pressure system, cooling system, control system and others.
According to the size, temperature and pressure of the cured product, the strength meets the requirements of high temperature and high pressure, and the temperature of the outer wall of the autoclave is less than 60ºC.
The autoclave system includes:
Heating system: the temperature difference of the gas in the autoclave is less than 5ºC, the heating speed is 1 ~ 8ºC, and the requirements are adjustable.
Cooling system: circulating water cooling, cooling rate 0.5 ~ 6ºC/min, adjustable.
Pressure system: inflation pressure, cut-off air or inert gas, the maximum pressure process is determined, the pressure is adjustable; There are safe explosion-proof, venting Settings.
Blast system: the wind speed in the autoclave is 1 ~ 3m/s, and the noise is less than 60dB.
Vacuum system: the vacuum pipes and joints in the autoclave meet the requirements of the vacuum process, usually have multiple connections, and the vacuum degree is adjustable.
Control system: computer display control of automatic control, manual control; Temperature, pressure, vacuum indicator instrument and recorder, workpiece temperature and autoclave gas temperature can be independently controlled, temperature, pressure safety control, door and door safety inspection and self-locking mechanism.
| Description | Unit | Specifications And Parameters |
| Max. Working Pressure | bar | 18 |
| Max. Working Temperature | ºC | 200 |
| Max. Pressurization Rate (Average) | Bar/min | 0-1 |
| Max. Depressurization Rate (Average) | Bar/min | 0-1 |
| Max. Heating Rate(Air Average) | ºC/min | 0-3 |
| Max. Cooling Rate (Air Average) | ºC/min | 0-3 |
| Temperature Uniformity At Steady State | ºC | ≤±2 |
| External Shell Temperature At Max. Temperature | ºC | ≤55 |
| Quick Openning Door Mode | - | Hydraulic Door Opening |
| Working Medium | - | Compressed Air Or Nitrogen Pressurization |
| Heating Mode | - | Stainless Steel Electric Heating |
| Quantity Of Circulating Fan Motor | SET | 1 |
| Thermocouple Type | - | Type K Or J |
| Vacuum Ports | PIECE | 10 |
| Min. Vacuum Pressure | bar | -0.85 |
| Standard Control Mode | - | PLC Logic Control |
| Insulation Form | - | Internal Insulation |
| Exterior Color | - | Customized |
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