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High Pressure Autoclave for Rubber Vulcanization
A rubber vulcanizing autoclave is a critical piece of industrial equipment utilized in the rubber manufacturing process, specifically for the vulcanization stage. This specialized autoclave is designed to subject rubber compounds to controlled conditions of heat and pressure, which are essential for the vulcanization process. Vulcanization is the chemical reaction that transforms raw rubber into a more durable and stable form, enhancing its elasticity, strength, and resistance to heat and chemicals.
The autoclave is a cylindrical pressure vessel, often made of steel, with a robust design to withstand the high pressures required for the process. It features a tight-fitting door that seals the chamber, ensuring that no pressure is lost during the vulcanization cycle. Inside the autoclave, the rubber articles are placed on racks or trays, which are then subjected to a precise temperature and pressure profile that can vary depending on the type of rubber and the desired properties of the final product.
The operation of a rubber vulcanizing autoclave is highly automated, with digital controls that allow for the precise regulation of temperature, pressure, and time. This automation ensures consistency in the quality of the vulcanized rubber, which is crucial for manufacturers who require uniformity in their products. The autoclave also includes safety features such as pressure relief valves and emergency shutdown systems to prevent accidents and ensure the safety of operators.
In summary, the rubber vulcanizing autoclave is an indispensable tool in the rubber industry, enabling the production of high-quality rubber goods that are used in a wide range of applications, from tires and seals to hoses and belts. Its ability to provide controlled and repeatable vulcanization conditions is key to the consistent performance and reliability of rubber products in various industries.
Model |
Oversize(mm) | Diameter (mm) |
Length (mm) |
Capacity(m3) | D pre. (MPA) |
D temp. (ºC) |
Voltage(v) | ||
L | W | H | |||||||
DL08-1.2A | 2500 | 1300 | 1800 | 800 | 1200 | 0.6 | 0.85 | 190 | 380 |
DL1.2-3A | 4500 | 1600 | 2800 | 1200 | 3000 | 3.4 | 0.85 | 190 | 380 |
DL1.5-6A | 7500 | 1900 | 2500 | 1500 | 6000 | 10.6 | 0.85 | 190 | 380 |
DL1.7-8A | 9500 | 2200 | 2700 | 1700 | 8000 | 18.1 | 0.85 | 190 | 380 |