Shandong MOSEN Machinery Technology Co., Ltd. is a pressure vessel manufacturer under Mosun Industrial Group that integrates scientific research, design, production and sales. As a rubber pressure vessel manufacturer, the company has ISO/ASME/CE/DOSH and other quality system certifications and safety production standardization system certifications. The existing senior technical engineers are responsible for the design, process, materials, welding, flaw detection, inspection and other functions in the quality assurance system. It can produce pressure vessels of various specifications and models and provide professional equipment and supporting services for major enterprises and manufacturers. The company focuses on the future, continues to innovate and develop, has a sound management system and quality assurance system, solves problems for customers, and enjoys a good reputation at home and abroad.
Rubber Autoclave Electric Heating High - Efficiency Vulcanization Autoclave for Rubber Products
Design Features
1. Efficient heat transfer: A special steam distribution system is used to allow steam to evenly and quickly fill the entire vulcanization space, achieving efficient heat transfer. For example, multiple sets of steam nozzles are set inside the autoclave to introduce steam from different angles to ensure uniform heat distribution, which can make rubber products reach the required temperature for vulcanization in a shorter time, greatly shortening the vulcanization cycle.
2. Accurate temperature control: Equipped with high-precision temperature sensors and advanced temperature control systems, the temperature during the vulcanization process can be accurately controlled. The temperature control accuracy can usually reach ±1°C, which is crucial for temperature-sensitive rubber materials. It can ensure that the vulcanization reaction is carried out within the optimal temperature range, thereby improving the stability of product quality.
3. Reliable pressure control: Equipped with a complete pressure monitoring and regulation device, it can accurately maintain the pressure required for vulcanization. The pressure sensor monitors the pressure in the autoclave in real time and compares it with the preset pressure value to automatically adjust the steam input to ensure that the pressure is stable within the set range, prevent pressure fluctuations from affecting the rubber vulcanization effect, and ensure the stability of the product's physical properties.
4. Sturdy and durable material: The autoclave is generally made of high-quality carbon steel or stainless steel. Carbon steel material has a lower cost and can meet the use requirements in general industrial environments after special anti-corrosion treatment; stainless steel material has better corrosion resistance and hygienic properties, and is suitable for industries with high product quality requirements, such as vulcanization of food and medical rubber products. These materials can withstand high temperature and high pressure environments to ensure long-term stable operation of the equipment.
5. Safety design: It is equipped with multiple safety protection devices, such as safety valves, overpressure alarm systems, and pressure interlock devices. The safety valve automatically opens to release pressure when the pressure in the autoclave exceeds the safety threshold. The overpressure alarm system can promptly remind the operator. The pressure interlock device ensures that the autoclave door cannot be opened when the pressure does not drop to the safe range, effectively ensuring the personal safety of the operator and the normal operation of the equipment.
6. Flexible loading and operation methods: The internal structure design of the vulcanization autoclave is convenient for loading and unloading of rubber products. Some vulcanization autoclaves are equipped with rail-type trolleys, which can push the trolleys loaded with rubber products directly into the autoclave, which is easy to operate and improves production efficiency. At the same time, the equipment has a high degree of automation, which can realize remote operation and monitoring, and facilitate the management of the production process.
| Model |
Effective diameter
(MM) |
Effective
Length
(MM) |
Capacity
(L) |
Outside Measurement
(MM) |
Design Temperature
|
Design Pressure
|
Test Pressure
|
| L |
W |
H |
| DN0915 |
900 |
1500 |
960 |
2300 |
1800 |
1900 |
180ºC |
8.5bar |
10.6bar |
| DN0918 |
900 |
1800 |
1,150 |
2600 |
1800 |
1900 |
180ºC |
8.5bar |
10.6bar |
| DN1020 |
1000 |
2000 |
1,570 |
2800 |
1900 |
2000 |
180ºC |
8.5bar |
10.6bar |
| DN1230 |
1200 |
3000 |
3,400 |
3800 |
2100 |
2200 |
180ºC |
8.5bar |
10.6bar |
| DN1260 |
1200 |
6000 |
6,780 |
6800 |
2100 |
2200 |
180ºC |
8.5bar |
10.6bar |
| DN1530 |
1500 |
3000 |
5,300 |
3800 |
2400 |
2500 |
180ºC |
8.5bar |
10.6bar |
| DN1550 |
1500 |
5000 |
8,830 |
5800 |
2400 |
2500 |
180ºC |
8.5bar |
10.6bar |
| DN1740 |
1700 |
4000 |
9,070 |
4800 |
2600 |
2700 |
180ºC |
8.5bar |
10.6bar |
| DN1760 |
1700 |
6000 |
13,700 |
6800 |
2600 |
2700 |
180ºC |
8.5bar |
10.6bar |
| DN1840 |
1800 |
4000 |
10,200 |
5000 |
2700 |
2800 |
180ºC |
8.5bar |
10.6bar |
| DN1860 |
1800 |
6000 |
15,300 |
7000 |
2700 |
2800 |
180ºC |
8.5bar |
10.6bar |
| DN2044 |
2000 |
4400 |
13,900 |
5400 |
2900 |
3000 |
180ºC |
8.5bar |
10.6bar |
| DN3050 |
3000 |
5000 |
35,400 |
6000 |
3900 |
4000 |
180ºC |
8.5bar |
10.6bar |
We are a manufacturer of rubber vulcanizer autoclave. Diameters of 700-4500mm and lengths of 1000-66000mm can be customized.
If you want to know more information, please feel free to contact us and our staff will answer your questions within 24 hours.
Customer Use Site
About Us
Shandong MOSEN Machinery Technology Co., Ltd. is a pressure vessel manufacturer under the Mosen Industrial Group that integrates scientific research, design, production and sales. As a manufacturer of composite pressure vessels, the company has quality system certifications such as ISO/ASME/CE/DOSH and safety production standardization system certification. The existing senior technical engineers are responsible for the design, process, materials, welding, and flaw detection in the quality assurance system. , inspection and other functions, it is able to produce pressure vessels of various specifications and models, and provides professional equipment and supporting services to major corporate manufacturers. The company focuses on the future, continues to innovate and develop, has a sound management system and quality assurance system, solves problems for customers, and enjoys a good reputation at home and abroad.
Our company's main production equipment includes: hose vulcanization autoclaves, rubber roller vulcanization autoclaves, rubber shoe vulcanization autoclaves, automobile oil pipe vulcanization autoclaves, EPDM rubber vulcanization autoclaves, nitrile rubber vulcanization autoclaves, polyurethane vulcanization autoclaves, silicone vulcanization autoclaves, fluorine rubber vulcanization autoclaves autoclave, styrene-butadiene rubber vulcanization autoclave, anti-corrosion rubber-lined vulcanization autoclave, industrial rubber roller vulcanization autoclave, printing rubber roller vulcanization autoclave, pipe lining vulcanization autoclave, rubber track vulcanization autoclave, rubber children's toy vulcanization autoclave, rubber pet toy vulcanization autoclave, rubber belt Vulcanization autoclaves, rubber ball vulcanization autoclaves, rubber protective sheath vulcanization autoclaves, printing rubber roller vulcanization autoclaves, rubber expansion vulcanization autoclaves, automatic door opening system vulcanization autoclaves, steam heating vulcanization autoclaves, electric heating vulcanization autoclaves, fully automatic control vulcanization autoclaves, etc. Various models and sizes Vulcanization autoclave. With our excellent control system and perfect service system, our company's equipment has been exported to more than 40 countries around the world, and has been highly praised and recognized by customers.
Our Advantages
Customer Visit
FAQ
1. How long is the service life of a rubber vulcanizer?
Answer: Under normal circumstances, the service life of a high-quality rubber vulcanizer can reach 10-20 years. Its service life is affected by many factors, such as the material of the autoclave, daily maintenance, frequency of use, and working environment. If high-quality carbon steel or stainless steel is used and daily maintenance is in place, it is possible to use it for about 20 years in a suitable working environment. However, if it is frequently used in harsh environments and lacks maintenance, it may be shortened to 10 years or even shorter.
2.How to improve the vulcanization efficiency of the rubber vulcanization autoclave?
Answer: You can optimize the vulcanization process, determine the best temperature, pressure and time combination through experiments, and reduce unnecessary vulcanization time. Use an efficient steam distribution system to ensure that the steam fills the vulcanization space evenly and quickly, and speed up the heating speed. Improve the automation of the equipment and reduce the manual operation time, such as using automatic loading and unloading devices to improve production efficiency. In addition, arrange the production plan reasonably, make full use of the capacity of the vulcanization autoclave, and avoid equipment running empty or under load.
3. What are the key points of daily maintenance of rubber vulcanizers?
Answer: Daily maintenance includes regular inspection of the appearance of the autoclave to check for deformation, corrosion, etc. Check the sealing and flexibility of each valve to ensure its normal opening and closing. Clean the steam pipes and filters regularly to prevent clogging by impurities. Calibrate the temperature and pressure sensors to ensure their measurement accuracy. In addition, check whether the safety protection devices, such as safety valves and overpressure alarm systems, are working properly, and perform regular maintenance and testing.
4. What is the reason for bubbles in the rubber products vulcanized in the vulcanizer?
Answer: It may be that air is mixed into the rubber material before vulcanization, and the air expands due to heat during the vulcanization process to form bubbles. The rubber can be fully degassed before vulcanization, such as using a vacuum degassing process. It may also be that the vulcanization temperature and pressure are improperly controlled, the temperature is too high or the pressure is insufficient, so that the volatiles in the rubber cannot be discharged in time and bubbles are formed. At this time, it is necessary to optimize the vulcanization process parameters and strictly control the temperature and pressure. In addition, the quality problems of the rubber material itself, such as excessive water content, may also cause bubbles to form. It should be ensured that the rubber material meets the quality standards.
5.What should I do if the temperature of the rubber vulcanizer suddenly rises during operation?
Answer: First, immediately check whether the temperature control system is faulty and whether the temperature sensor is damaged or deviated. If the temperature sensor is normal, then check whether the valve on the steam input pipeline is out of control, resulting in excessive steam entering. If the valve fails, the steam main valve should be closed in time, the steam flow should be adjusted manually, and professional maintenance personnel should be contacted for maintenance. Do not continue the vulcanization operation before the equipment returns to normal, so as not to affect product quality and equipment safety.
Rubber Autoclave Electric Heating High - Efficiency Vulcanization Autoclave for Rubber Products
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