| Customization: | Available |
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| After-sales Service: | Video Technical Support, Online Engineer Support |
| Warranty: | 1 Year |
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A composite autoclave is a crucial piece of equipment in the manufacturing of composite materials. It is used to cure composite components under high pressure and temperature. The process involves placing the composite lay - up (which consists of layers of fiber - reinforced materials such as carbon fiber or glass fiber and a resin matrix) in the autoclave. The autoclave then creates an environment where the resin can cure properly. The high - pressure conditions help to remove air bubbles and ensure that the resin fully impregnates the fibers, resulting in a high - quality composite part with excellent mechanical properties and dimensional stability. The temperature control in the autoclave is also precise, allowing for the optimal curing cycle of the resin system to be followed.
The main components of a composite autoclave include a cylindrical chamber made of high - strength steel to withstand the high - pressure operations. There are also heating elements that can raise the temperature inside the autoclave to the required curing temperature. A pressure - control system is in place to maintain the desired pressure. The autoclave is often equipped with a vacuum system as well. The operation starts with the loading of the composite part into the autoclave. The door is sealed, and then the vacuum system is activated to remove air from the part and the surrounding environment. After that, the pressure is increased, and the temperature is raised according to the curing schedule of the composite material. Once the curing process is complete, the pressure and temperature are reduced, and the part is unloaded.
Composite autoclaves offer several benefits. They can produce composite parts with high - strength - to - weight ratios, which is especially important in the aerospace and automotive industries. For example, in the aerospace field, composite autoclave - cured parts are used for aircraft wings, fuselage panels, and other structural components. These parts are lighter than traditional metal parts, which helps to reduce the overall weight of the aircraft and improve fuel efficiency. In the automotive industry, composite autoclave - made parts can be used for car bodies, hoods, and other components to enhance the vehicle's performance and fuel economy. The high - quality finish and dimensional accuracy of the parts produced by autoclaves also reduce the need for secondary machining and finishing processes.
| TYPE | 1600*2500 | 2000*3500 | 2500*5500 | 3000*6500 | 3500*7500 | 4000*8500 |
| Max pressure | 3.8MPA | 1.0MPA | 1.0MPA | 1.5MPA | 1.2MPA | 1.2MPA |
| Design pressure | 4MPA | 1.2MPA | 1.2MPA | 1.6MPA | 1.3MPA | 1.3MPA |
| Max temperature | 400ºC | 250ºC | 250ºC | 250ºC | 250ºC | 250ºC |
| Design temperature | 420ºC | 270ºC | 270ºC | 270ºC | 270ºC | 270ºC |
| Insulation | Internal 200mm | Internal 150mm | Internal 150mm | Internal 150mm | Internal 150mm | Internal 150mm |
| Total power | 60kw | 90kw | 210kw | 330kw | 510kw | 780kw |
| Effective Curing Diameter | φ3500-4200mm |
| Shell Diameter | 3900-4700mm |
| Effective Curing Length | According To The Product,Tooling And Yield Selection |
| Shell Length | 3900-4700mm |
| Maximum Operating Pressure | 0.6-4.0MPa |
| Maximum Operating Temperature | 160-400ºC |
| Number of Vacuum Channels | According To Demand(Vacuum Pump 2 Used 1 Standby) |
| Number of Thermocouple Routes | Specify As Required |
| Control System | Host Computer +PLC Logic Control+Intelligent Instrument+Substance Recorder+Floor Console, Etc. |
| Temperature Control Accuracy | ≤±1ºC |
| Temperature Uniformity | ≤±2ºC |
| Rising and Cooling Rate | 0-6ºC/min Adjustable |
| Pressure Lifting Rate | 0-0.1MPa/min Adjustable |
| Cooling Method | Circulating Water Cooling |
| Heating Method | Electric Heat Pipe Or Thermal Oil Heating |
Introduction of control system software
The main controller of the autoclave produced by Intely adopts Siemens controller, industrial bus communication, which is with strong anti-interference ability, large amount of data. The software fully combines of the process requirements , when using the host computer +PLC cantrol mode. a different control method developed by our company is adopted, which can control the temperature and pressure more accurately, and the temperature upsurge phenomenon can be effectively suppressed.And the cooling energy consumption is lower.Pressure valve operation frequency is low, which can save air consumption and reducecthg energy consumption. The host computer adopts computer and software monitoring, which can display alarm, report, record temperature rise curve in real time and monitor the operation of equipment.
Our composite autoclaves incorporate pressurization and crosslinking to properly cure thermoset materials. The cure process includes a two-step process:
Before delivery, our professional technician will do trial run for each product to check until everything is functional, you also can come to our factory and test our machine together with us.
We usually pack our products by standard sea package. We always choose the best and safe packaging material to make sure your product won't be damaged during delivery.
Q1: How to pay?
A1: We try to make all payment methods as much as feasible. TT and L/C are acceptable and TT will be more appreciated.
Q2: What is your advantage ?
A2: We also have professional technical team in designing and producing which can meet different requirements from customers, we offer 24 hours pre-sales and after-sales support, to ensure in-time communication between clients and us.
Q3: Is the price on your website is the closing price ?
A3:No, it is just for your reference, an exact quotation based on your requirement Please contact us for details.
Q4: May I inspect before delivery?
A4: Sure, welcome to inspect before delivery.And if you can't inspect by yourself,
our factory has a professional quality inspection team to inspect the goods
before shipment to ensure quality.
Q5: Differences from other brands in China?
A5: We are not only selling machines, we pay more attention to after-sales service. We have always believed that the customer'sreputation is the best advertisement. We hope to really help our customers use machines and bring growth to their business. Youcan view our customers' feedback, facts speak louder than words.
Q6: When can I get the price?
A6: We usually quote within 24 hours after we get your inquiry. If you are very urgent to get the price, please tell us in your email so that we will regard you inquiry.
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