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1200x3000MM Custom Composite UAV Autoclave Manufacturer Composite Autoclave
The working principle of carbon fiber composite autoclave can be clearly divided into the following steps:
1. **Prepreg preparation**: First, the reinforcing fiber (such as carbon fiber) is mixed with the resin matrix (such as epoxy resin) and processed into prepreg. The quality of the prepreg directly affects the quality of the final composite parts.
2. **Layer design**: According to the structure and performance requirements of the composite parts, design the appropriate layer sequence and thickness. This step has an important impact on the strength, stiffness and fatigue performance of the parts.
3. **Vacuum bag packaging**: The prepreg is laid on the mold according to the designed layer sequence, and then sealed with a vacuum bag. The role of the vacuum bag is to effectively prevent air and water vapor from entering the composite parts, ensuring the density and uniformity of the parts.
4. **Heating and pressurizing of autoclave equipment**:
- The encapsulated mold is placed in the autoclave.
- The autoclave equipment will heat the mold at the set heating rate and apply pressure at the same time. This process causes the resin matrix in the prepreg to cure and form a composite part.
5. **Insulation and cooling**:
- After reaching a certain temperature and pressure, keep it for a period of time to fully solidify the resin.
- Then, the autoclave equipment will cool the mold to room temperature according to the set cooling rate.
6. **Pressure relief and demoulding**: After the mold cools to room temperature, the pressure is relieved, and then demoulding is performed to obtain a carbon fiber composite material part.
In addition, during the working process of the carbon fiber autoclave, temperature, pressure and time control at each stage are key. Through precise control of these parameters, it can be ensured that the composite material preform is fully cured and formed in the mold, and finally the required material and shape are formed.
In general, the working principle of the carbon fiber composite autoclave is to control parameters such as temperature, pressure and time, and use the high-temperature compressed gas inside the autoclave to generate pressure to heat and pressurize the composite material blank to complete the curing molding.
Description | Unit | Specifications And Parameters |
Working Diameter | mm | 1200 |
Working Length | mm | 3000 |
Max. Working Pressure | bar | 18 |
Max. Working Temperature | ºC | 250 |
Max. Pressurization Rate (Average) | Bar/min | 0-1 |
Max. Depressurization Rate (Average) | Bar/min | 0-1 |
Max. Heating Rate(Air Average) | ºC/min | 0-3 |
Max. Cooling Rate (Air Average) | ºC/min | 0-3 |
Temperature Uniformity At Steady State | ºC | ≤±2 |
External Shell Temperature At Max. Temperature | ºC | ≤55 |
Quick Openning Door Mode | - | Hydraulic Door Opening |
Working Medium | - | Compressed Air Or Nitrogen Pressurization |
Heating Mode | - | Stainless Steel Electric Heating |
Quantity Of Circulating Fan Motor | SET | 1 |
Thermocouple Type | - | Type K Or J |
Vacuum Ports | PIECE | 6 |
Min. Vacuum Pressure | bar | -0.85 |
Standard Control Mode | - | PLC Logic Control |
Insulation Form | - | Internal Insulation |
Exterior Color | - | Customized |
1200x3000MM Custom Composite UAV Autoclave Manufacturer Composite Autoclave