| Customization: | Available |
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| After-sales Service: | Guide Installation or on-Site Installation |
| Warranty: | 5 Years |
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New Carbon Fiber autoclave Prepreg Autoclave For High-Performance Composite Tennis Rackets
The carbon fiber composite autoclave customized by MOSEN has the following performance advantages:
High specific strength and light weight: Carbon fiber has excellent high specific strength characteristics. It can be fully compounded with matrix materials such as resin under high temperature and high pressure environment of autoclave. The final product has extremely high strength, such as aircraft fuselage parts in the aerospace field, which can withstand extreme mechanical stress. At the same time, the weight is significantly reduced compared with traditional metal materials, which greatly improves the fuel efficiency and handling performance of aircraft. In the automotive industry, it can also reduce the vehicle's own weight and improve energy utilization.
Excellent dimensional accuracy and stability: The precise temperature and pressure control in the autoclave enables carbon fiber composite materials to be accurately formed during curing. For example, the carbon fiber shell of high-end electronic products has extremely small dimensional errors, and in subsequent use, it is slightly affected by changes in ambient temperature and humidity, and always maintains stable size and shape, ensuring the assembly accuracy and long-term reliability of the product.
Good fatigue resistance: The internal structure of carbon fiber composite materials enables it to perform well when subjected to cyclic loads. In the manufacture of sporting goods, such as golf clubs and bicycle frames, after being processed by the autoclave process, they can withstand long-term repeated stress, are not prone to fatigue fracture, extend the service life of the product, and improve user experience.
Excellent chemical stability: Carbon fiber composite materials formed in autoclaves have strong tolerance to most chemical substances. In the fields of chemical equipment, marine equipment, etc., the products can resist the erosion of chemical media such as acids and alkalis, ensure the long-term stable operation of equipment in harsh chemical environments, and reduce maintenance costs and replacement frequency.
Low expansion coefficient: The thermal expansion coefficient of this material is low, and the product size changes very little when the temperature changes greatly. In application scenarios such as optical instrument components and satellite structural parts that require extremely high dimensional stability, carbon fiber composite materials produced by autoclaves can maintain high precision and ensure that the performance of instruments and equipment is not affected by temperature fluctuations.
Good design flexibility: The autoclave process can produce products of various complex shapes according to different design requirements. From complex blades of aircraft engines to customized parts of medical devices, they can all be achieved through mold design and hot pressing processes to meet the diverse product design requirements of different industries and provide strong support for innovative product development.
Основное производственное оборудование нашей компании включает в себя: большой автоклав, автоклав из углеродного волокна, автоклав для композитов, автоклав из стекловолокна, автоклав для отверждения препрега, автоклав для автозапчастей, гражданский автоклав, небольшой испытательный автоклав и т. д., с полной классификацией оборудования и различными моделями для удовлетворения потребностей производства. потребности разных пользователей в разных продуктах, а также предоставлять клиентам комплексные услуги, такие как тестирование образцов и обучение персонала.
Благодаря превосходной системе управления и безупречной системе обслуживания оборудование нашей компании экспортируется по всему миру, получило высокую оценку и признание клиентов, а также широко используется в аэрокосмической отрасли, китайском оружии, железнодорожном транспорте, судах, рыболовных снастях и т. д. другие поля.
| Description | Unit | Specifications And Parameters |
| Working Diameter | mm | 1000 |
| Working Length | mm | 2000 |
| Max. Working Pressure | bar | 14 |
| Max. Working Temperature | ºC | 180 |
| Max. Pressurization Rate (Average) | Bar/min | 0-1 |
| Max. Depressurization Rate (Average) | Bar/min | 0-1 |
| Max. Heating Rate(Air Average) | ºC/min | 0-3 |
| Max. Cooling Rate (Air Average) | ºC/min | 0-3 |
| Temperature Uniformity At Steady State | ºC | ≤±2 |
| External Shell Temperature At Max. Temperature | ºC | ≤55 |
| Quick Openning Door Mode | - | Hydraulic Door Opening |
| Working Medium | - | Compressed Air Or Nitrogen Pressurization |
| Heating Mode | - | Stainless Steel Electric Heating |
| Quantity Of Circulating Fan Motor | SET | 1 |
| Thermocouple Type | - | Type K Or J |
| Vacuum Ports | PIECE | 8 |
| Min. Vacuum Pressure | bar | -0.09 |
| Standard Control Mode | - | PLC Logic Control |
| Insulation Form | - | Internal Insulation |
| Exterior Color | - | Customized |
Q: What are the advantages of autoclave molding compared with other composite molding processes?
A: Compared with hand lay-up molding, injection molding and other processes, autoclave molding has good temperature and pressure uniformity. Hand lay-up molding and other processes are greatly affected by human factors and environmental factors, and it is difficult to ensure the consistency of product quality. Autoclave molding can accurately control parameters such as temperature, pressure and time, and can produce large and complex structural parts with high quality and high performance. Moreover, the product has low porosity and good mechanical properties, which has obvious advantages in fields with extremely high quality requirements such as aerospace.
Q: To what extent can the temperature and pressure in the autoclave be accurately controlled?
A: The temperature control accuracy can generally reach ±2 - 3ºC, and the pressure control accuracy can reach ±0.01 - 0.02MPa. The specific accuracy will vary depending on the model, configuration and manufacturer of the autoclave. Such accuracy can meet the curing process requirements of most carbon fiber composite materials and ensure the stability of product quality.
Q: What is the material of the autoclave body? How to ensure the safety of the body?
A: The autoclave body is usually made of high-quality alloy steel materials, such as Q345R. These materials have good strength and high temperature resistance. In order to ensure the safety of the tank body, the tank body will undergo strict quality inspection during the manufacturing process, including non-destructive testing (such as ultrasonic testing, radiographic testing, etc.) to check whether there are defects inside the tank body. At the same time, the autoclave is also equipped with safety accessories, such as safety valves, pressure gauges, etc., and these safety accessories will be calibrated regularly to ensure that the pressure can be released in time under abnormal conditions such as overpressure to ensure the safety of equipment and personnel.
Q: What is the approximate service life of the autoclave?
A: The service life of the autoclave is related to many factors, such as frequency of use, working pressure and temperature range, maintenance, etc. Under normal use and good maintenance conditions, it can generally be used for 15 years. If the use environment is relatively harsh or the maintenance is improper, the service life may be shortened.
Q: How to ensure the uniformity of the temperature field and pressure field in the autoclave?
A: The autoclave is internally designed through a specially designed heating system (such as a hot air circulation system) and a gas distribution system to ensure uniformity. The heating system will cause hot air to circulate in the tank, so that the temperature is evenly distributed. The gas distribution system can ensure that the pressure acts evenly on the surface of the product during the pressurization process. In addition, during the equipment installation and commissioning stage, professional testing instruments will be used to calibrate and optimize the temperature field and pressure field.
Whether the wall thickness of the carbon fiber autoclave meets the requirements, etc.
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