Our company's main production equipment includes: large autoclave, carbon fiber autoclave, composite autoclave, glass fiber autoclave, prepreg curing autoclave, auto parts autoclave, civil autoclave, small test Autoclave, etc., with complete equipment classification and various models to meet production needs. In response to the needs of different users for different products, we provide customers with comprehensive services such as sample testing and employee training.
With excellent management system and perfect service system, our company's equipment has been exported to all over the world, has been highly praised and recognized by customers, and is widely used in aerospace, Chinese weapons, railways, ships, fishing gear and other fields.
New Epoxy Resin Curing Molding Autoclave Composite Oven Prepreg Autoclave Composite Autoclave
The composite autoclave molding process has many advantages in composite material manufacturing, mainly including the following aspects:
1. High quality molding:
Good uniformity: the temperature and pressure in the autoclave are evenly distributed to ensure the quality consistency of the product.
High strength and high rigidity: Through high-temperature and high-pressure curing, the mechanical properties of composite materials are significantly improved.
2. High precision:
Dimensional stability: Autoclave molding can strictly control the size and shape of products and is suitable for manufacturing high-precision parts.
Smooth surface: The surface of the molded product is smooth and does not require excessive post-processing.
3. Wide scope of application:
Various materials: suitable for glass fiber, carbon fiber, aramid fiber and other composite materials.
Complex structure: It can form complex geometric structures and large components, and is widely used in aerospace, automobiles, ships and other fields.
4. Reliable process:
Good repeatability: process parameters are controllable, the production process is stable, and it is suitable for mass production.
High safety: The autoclave equipment has complete safety protection measures to ensure safe operation.
5. Environmental protection:
Low volatile emissions: It is carried out in a closed environment to reduce the emission of harmful gases and is environmentally friendly.
These advantages make the autoclave molding process occupy an important position in the manufacturing of high-performance composite materials. If you have more specific questions or need further information, please feel free to tell me!
Description |
Unit |
Specifications And Parameters |
Max. Working Pressure |
bar |
18 |
Max. Working Temperature |
ºC |
200 |
Max. Pressurization Rate (Average) |
Bar/min |
0-1 |
Max. Depressurization Rate (Average) |
Bar/min |
0-1 |
Max. Heating Rate(Air Average) |
ºC/min |
0-3 |
Max. Cooling Rate (Air Average) |
ºC/min |
0-3 |
Temperature Uniformity At Steady State |
ºC |
≤±2 |
External Shell Temperature At Max. Temperature |
ºC |
≤55 |
Quick Openning Door Mode |
- |
Hydraulic Door Opening |
Working Medium |
- |
Compressed Air Or Nitrogen Pressurization |
Heating Mode |
- |
Stainless Steel Electric Heating |
Quantity Of Circulating Fan Motor |
SET |
1 |
Thermocouple Type |
- |
Type K Or J |
Vacuum Ports |
PIECE |
10 |
Min. Vacuum Pressure |
bar |
-0.85 |
Standard Control Mode |
- |
PLC Logic Control |
Insulation Form |
- |
Internal Insulation |
Exterior Color |
- |
Customized |
High quality, safety, easily operation, control and longer serve life are primary design and fabrication considerations. All our industrial autoclaves are integrated as a seamless system by the powerful controlling system with interactive screens and multilevel security.
♦Turn key solution for large, high productive units to lab autoclaves.
♦Integrated system design with over 20 years of industrial experiences.
♦Professional modular manufacturing.
♦Computer control system specifically for composite autoclave use.
Our company's carbon fiber composite autoclave control system software fully combines process requirements and has the following advantages:
When using the host computer + PLC control mode, a control method developed by our company is adopted that is different from the traditional control method. The control of temperature and pressure is more accurate, the temperature overshoot can be effectively suppressed, and the amount of cooling is small. The pressure valve operates less frequently, saving gas consumption. Equipment energy consumption is reduced.
The control software has a wide range of adaptability to various products, and all types of products can achieve good control. In the prepared product curing process documents, the equipment parameters for the process can be recorded to achieve the best process status.
The control software interface is intuitive and displays the working status of the main components of the equipment. It also sets two states: "automatic" and "manual". That is, the process can be fully automatically executed in the "automatic" state, and it can also be executed in the "manual" state. Adjust the status of each component one by one for control to meet special uncertain test requirements.
The puppet display interface is specially designed. For parts with large size and high requirements, it can visually display the placement position of the thermocouple on the mold, monitor the temperature trend of each position during the curing process, and facilitate timely adjustment when abnormalities occur, thus ensuring product quality. the quality of. This feature is useful for large components in the development stage.
For vacuum control, our company has specially designed the functions of vacuuming and measuring vacuum in different ways. In actual use, due to damage to the vacuum pipeline or process requirements, vacuuming and vacuum measurement need to be combined flexibly. This function is very practical for large products, multiple products that are cured at the same time, and applications that require direct measurement of the vacuum degree in the vacuum bag.
Shandong MOSEN Machinery Technology Co., Ltd. is a pressure vessel manufacturer under Mosun Industrial Group that integrates scientific research, design, production and sales. As a composite pressure vessel manufacturer, the company has ISO/ASME/CE/DOSH and other quality system certifications and safety production standardization system certifications. The existing senior technical engineers are responsible for the design, process, materials, welding, flaw detection, inspection and other functions in the quality assurance system. It can produce pressure vessels of various specifications and models and provide professional equipment and supporting services for major enterprises and manufacturers. The company focuses on the future, continues to innovate and develop, has a sound management system and quality assurance system, solves problems for customers, and enjoys a good reputation at home and abroad.
Our company's main production equipment includes: carbon fiber autoclaves, composite autoclaves, glass fiber autoclaves, auto parts autoclaves, civil autoclaves, composite ship autoclaves, carbon fiber tennis racket autoclaves, sports goods autoclaves, small test autoclaves, etc. The equipment is complete in classification and diverse in models to meet the production needs of different users for different products, and also provide customers with sample testing, personnel training and other full-service.
With excellent control system and perfect service system, our equipment has been sold all over the world and has been highly praised and recognized by customers. It is also widely used in aerospace, rail transit, ship fishing gear and other fields.
For many years, our company has been committed to the development trend of pressure vessels, saving manpower for customers through automated design and manufacturing, improving product qualification rate and reducing production costs. Our company has strong technical strength and complete testing methods. It has various talents in mechanical manufacturing, design and production, engineering installation, etc., and has created a comprehensive service team, striving to contribute perfect service.
Shandong MOSEN Machinery Technology Co., Ltd. adheres to the concept of honest operation and a win-win attitude. We look forward to cooperating with you to jointly promote the development of carbon fiber composite materials and help China's manufacturing.
We will deliver an Automatic Industrial Aerospace Prepreg Composite Autoclave For Carbon Fiber Pressure Vesselby LCL/20'FCL/40'FCL depending on your order.
Before delivery, our professional technician will do a trial run for each product to check until everything is functional, you also can come to our factory and test our machine together with us.
When loading, our workers will fix the retorts tightly with wire rope so that the retorts can't move in the container.
Epoxy Resin Curing Molding Autoclave Composite Oven Prepreg Autoclave Composite Autoclave