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Industrial Composite Autoclave For Carbon Fiber Bonding
Shandong Mosen Machinery Co. ltd company specializes in Carbon Fiber Composite Prepreg Curing Autoclaves with more than 15 years of experience. We can do customized designs to your needs.1. There are three key components to any autoclave process:
Time
Pressure
Heat
These three components also make autoclaves useful in industrial manufacturing processes, such as molding lightweight composite parts for space, aviation aircraft, and other transportation applications.
MOSEN Autoclave Technology for Composites
1. Manufacturers use autoclaves to process and cure composites. The high pressure and heat inside the autoclave are essential for producing a result with the desired fiber content.
2. Another reason manufacturers use autoclaves is their effectiveness in reducing residual porosity, also known as void content. Void content is the measure of empty spaces, or pores, in a product - the higher the void content, the weaker the item will be. The machine's ability to dramatically reduce void content makes it useful for curing products that will experience extreme conditions in normal use.
3. Autoclave inerting, the process of introducing inert gases such as nitrogen, is critical for the safe production of composite parts. During the autoclaving process, carbon-based composites produce off-gases - an inert gas can safely remove these off-gases from the furnace and assist in heat transfer, reducing the risk of fires.
| MODE | WORK DIAMETER | WORK LENGTH | MAX.TEMP | MAX.PRE | RATE.TEMP | RATE, PRE | CONTROL |
| DN0610 | 600MM | 1000MM | 160ºC | 0.6MPA | 3ºC/MIN | 0.1MPA/MIN | PLC+PID |
| DN1530 | 1500MM | 3000MM | 200ºC | 1.2MPA | 3ºC/MIN | 0.1MPA/MIN | PLC+PID |
| DN3050 | 3000MM | 5000MM | 250ºC | 1.8MPA | 3ºC/MIN | 0.1MPA/MIN | PLC+PID |
This equipment is mainly for carbon fiber materials carbon plates, pipe fittings, auto parts, sporting goods, helmets, aerospace accessories, high temperature and high pressure curing molding, autoclaves are currently used in the composite products industry curing molding is far better than vacuum flow technology, molding technology.
Composite Autoclave molding is a single-sided mold, using a vacuum bag sealed after the negative pressure to pressurize the product, and finally curing molding. The process is as follows: prepare the mold and apply the release agent - lay the reinforcement material - lay the release cloth - lay the pipeline and rubber strip - lay the vacuum bag sealing - curing - release the mold.
The advantages of this molding method are low cost, high material utilization rate, wide application range, and stable and reliable process. The disadvantage is that the temperature control accuracy is poor, and the a need to increase the molding auxiliary equipment and auxiliary materials. For example, carbon fiber robotic arms, carbon fiber helmets, etc., can be formed by autoclave
We will deliver your composite autoclave by LCL/20'FCL/40'FCL depending on your order.
Before delivery, our professional technician will do a trial run for each product to check until everything is functional, you also can come to our factory and test our machine together with us.
When loading, our workers will fix the mushroom autoclave tightly with wire rope so that the retorts can't move in the container.
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