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Prepreg Composite Bonding Autoclave Carbon Fiber Autoclave for Aerospace
Shandong Mosen Machinery Co. ltd company specializes in Carbon Fiber Composite Prepreg Curing Autoclaves with more than 15 years of experience. We can do customized designs to your needs.Composite curing is a critical step in manufacturing quality composite materials. Traditionally, most composite parts required autoclaves for proper curing. Today, low cost out-of-autoclave curing of aerospace-grade composite parts is possible using a vacuum bagging system with a walk-in batch oven. The process is precisely controlled and monitored to ensure void-free composite parts.
Oven temperature (ramp-up, dwell and cool-down)
Part Temperature
Ability to monitor the entire curing process
Ability to generate process data
Ability to archive process data
Multiple recipes to accommodate different parts
Ability to monitor and control vacuum to ensure void free parts
After undergoing the appropriate steps in the lay-up process the workpiece and tool are usually placed on a cart and introduced into a "cold" oven. Recipes will be dependent on a number of parameters. These parameters may include the type of resin being utilized, the thickness of the workpiece, weight of the workpiece, weight of the tool, cure temperature of the resin, the time required to cure the resin etc. All of the variables mentioned above will influence the ramp-up, dwell and cool down of the workpiece in the oven. Once the process is established, the operator can program a recipe into the controller to achieve the desired result and obtain a good part.
| MODE | WORK DIAMETER | WORK LENGTH | MAX.TEMP | MAX.PRE | RATE.TEMP | RATE,PRE | CONTTROL |
| DN0610 | 600MM | 1000MM | 160ºC | 0.6MPA | 3ºC/MIN | 0.1MPA/MIN | PLC+PID |
| DN1530 | 1500MM | 3000MM | 200ºC | 1.2MPA | 3ºC/MIN | 0.1MPA/MIN | PLC+PID |
| DN3050 | 3000MM | 5000MM | 250ºC | 1.8MPA | 3ºC/MIN | 0.1MPA/MIN | PLC+PID |
Automatic Industrial Aerospace Prepreg Composite Autoclave For Carbon Fiber is mainly used to composite materials at high temperatures and high pressures, such as in space vehicles. It also can be applied to strengthen the carbon fiber, glass fiber, etc.
Autoclave molding is a single-sided mold, using the vacuum bag sealed after the negative pressure to pressurize the product, and finally curing molding. The process is as follows: prepare the mold and apply the release agent - lay the reinforcement material - lay the release cloth - lay the pipeline and rubber strip - lay the vacuum bag sealing - curing - release the mold.
The advantages of this molding method are low cost, high material utilization rate, wide application range, stable and reliable process. The disadvantage is that the temperature control accuracy is poor, and the a need to increase the molding auxiliary equipment and auxiliary materials. For example, carbon fiber robotic arms, carbon fiber helmets, etc., can be formed by autoclave.
Product Composition:
We will deliver an Automatic Industrial Aerospace Prepreg Composite Autoclave For Carbon Fiber Pressure Vesselby LCL/20'FCL/40'FCL depending on your order.
Before delivery, our professional technician will do a trial run for each product to check until everything is functional, you also can come to our factory and test our machine together with us.
When loading, our workers will fix the retorts tightly with wire rope so that the retorts can't move in the container.
Q: Are you a manufacturer or trading company?
A: We are a professional manufacturer.
Q: What is your business scope?
A: There are three categories, such as food sterilization machine, jacket cooker, and rubber vulcanization autoclave.
Q: How long the warranty will be?
A: 5 Year warranty.
Q: How about the installation? And what if the machine goes down?
A: We will do that. There are two options.
a. We could appoint our engineer to your company to debug and repair, as for the cost of this trip such as a ticket, visa,
accommodation, and labor costs shall be on your side.
b. On-line service will be provided. If still is under the guarantee period, the necessary accessories and parts will be provided
for free, but the transportation cost shall be on your side.
Q: Do you take L/C?
A: Yes, we accept L/C, T/T, and irrevocable L/C payable.
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