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The Water spray Retort process is similar to the Saturated Steam process in that steam is the primary driving force for reaching the center of the load. However, unlike the Saturated Steam process, air can be introduced into the vessel during sterilization in the Water spray process. Overpressure is provided by introducing air (or steam) into the retort, and to overcome the insulating effects of the air, spray nozzles vaporize the steam and mix it with the air.
The retort is flexible in its operation and can handle most, if not all, fragile containers due to its overpressure nature. It is also energy efficient, utilizing a heat exchanger and pump to recirculate both sterilizing water and cooling water. This system allows for the reuse of sterilizing and cooling water without the need for chemical treatment for the next process.
The Water spray Retort process involves several steps, including:
The Water spray Retort offers advantages such as lower capital investment compared to other overpressure retorts, flexibility in processing various container types, and energy savings through the capture of process water after sterilization. However, it may not be the best option for rotary processes, particularly those exceeding 10 RPMs, and cooling times may be extended due to indirect cooling and tightly packed products.
| Model | PLJ10-1B | PLJ10-2B | PLJ12-2B | PLJ12-3B | PLJ12-3.6B | PLJ14-3B |
| Inner diameter(mm) | 1000 | 1000 | 1200 | 1200 | 1200 | 1300 |
| Length(mm) | 950 | 1900 | 1900 | 2870 | 3820 | 4000 |
| Capacity(m3) | 1.00 | 1.80 | 2.60 | 3.70 | 4.06 | 5.62 |
| Pot thickness(mm) | 4 | 4 | 5 | 5 | 5 | 5 |
| Max working temperature(ºC) | 147 | 147 | 147 | 147 | 147 | 145 |
| Weight(kg) | 560 | 650 | 860 | 1200 | 1300 | 3320 |
| Voltage(V) | 380 | 380 | 380 | 380 | 380 | 380 |
The use of retort sterilizer to sterilize food and beverage can effectively extend the shelf life of products, it is widely used to sterilize milk or juice, porridge, chicken and duck products, braised meat, pork trotters, dried beans, sausages, fruit jams, braised eggs, and other products.
1.Caning of Fruits and Vegetables: Retort sterilization is commonly used for canning fruits and vegetables to eliminate bacteria, yeast molds, and enzymes that can cause spoilage. This process helps extend the shelf life of canned fruits and vegetables.
2.Beverages: Some beverage products, like ready-to-drink coffee, tea, and certain fruit juices, may undergo retort sterlization to ensure microbiological safety and
extend shelf life.
3.Sauces, Frut Pulp and Condiments: Various sauces, including tomato sauce, salsa, and condiments, can be sterilized using retort sterilization to ensure the elimination of microorganisms and achieve product stability.
4.Meat and Poultry Products: Processed meat and poultry products, such as canned soups, stews, and ready-to-eat meals. undergo retort sterilization to ensure the elimination of harmful microorganisms and achieve a long shelf life.
5.Dairy Products:Certain dairy products, such as condensed milk and flavored milk, undergo retort sterilization to achieve a longer shelf life. This process helps in
preserving the nutritional content of the products.
6.Seafood Processing: Canned fish and seafood products, such as tuna and salmon, are often subjected to retort sterilization.
Suitable sterilization containers:
1.Bottle containers: PP bottles, HDPE bottles Glass bottles or glass iars.
2.Soft bag packaging: tin foil bag, transparent bag, vacuum bag, high-temperature cooking bag, etc.
3.Mental Cans: Tinplate cans and aluminum cans
Q1: How to pay?
A1:We try to make all payment methods as much as feasible. TT and L/C are acceptable and TT will be more appreciated.
Q2: What is your advantage ?
We also have professional technical team in designing and producing which can meet different requirements from customers, we offer 24 hours pre-sales and after-sales support, to ensure in-time communication between clients and us.
Q3: Is the price on your website is the closing price ?
A3:No, it is just for your reference, an exact quotation based on your requirement Please contact us for details.
Q4: May I inspect before delivery?
A4:Sure, welcome to inspect before delivery.And if you can't inspect by yourself,
our factory has a professional quality inspection team to inspect the goods
before shipment to ensure quality.
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