Carbon Fiber Autoclave for Carbon Fiber Hood and Tail Composite Autoclave

• Customization: Available
• After-sales Service: on-Site Installation
• Warranty: 8 Years
• Model NO.: RYG1850
• Application: Autoclave
• Material: Stainless Steel
• Pressure: 0.1MPa≤p<1.6MPa
• Storage Medium: Autoclave
• Pressure Level: Medium Pressure (1.6MPa≤p<10.0MPa)
• Condition: New
• Max. Working Temperature: 180
• Max. Working Pressure: 12bar
• Working Working Diameter: 1800mm
• Working Length: 5000mm
• Control Mode: Host Computer + PLC Logic Control
• Video Outgoing-Inspection: Provide
• Voltage: According to Customer′s Local
• Max. Cooling Rate (Air Average): 0-3/Min
• Max. Depressurization Rate (Average): 0-1bar/Min
• Max. Pressurization Rate (Average): 0-1bar/Min
• Insulation Form: Internal Insulation
• Key Words: Carbon Fiber Composite Autoclave
• Heating Mode: Stainless Steel Electric Heating
• Name: Composite Oven/ Pre-Preg Curing Autoclave
• Exterior Color: Customized
• Transport Package: Container Shipment
• Specification: 1600*5000mm
• Trademark: MOSEN
• Origin: China
• HS Code: 8419899090
• Production Capacity: 14 Sets / Month
• Package Size: 35.00cm * 21.00cm * 3.70cm
• Package Gross Weight: 2.200kg
• Lead Time: 65 days (1 - 1 Pieces) ; To be negotiated ( > 1 Pieces)

Product Description

Our company's main production equipment includes: large autoclave, carbon fiber autoclave, composite autoclave, glass fiber autoclave, prepreg curing autoclave, auto parts autoclave, civil autoclave, small test Autoclave, etc., with complete equipment classification and various models to meet production needs. In response to the needs of different users for different products, we provide customers with comprehensive services such as sample testing and employee training.
With excellent management system and perfect service system, our company's equipment has been exported to all over the world, has been highly praised and recognized by customers, and is widely used in aerospace, Chinese weapons, railways, ships, fishing gear and other fields.

Product Description

 Carbon Fiber Autoclave For Carbon Fiber Hood And Tail Composite Autoclave

Composite autoclave, also known as carbon fiber autoclave, is a pressure vessel specially designed for the manufacture of composite materials and is one of Zenith's industrial autoclave products. Composite materials, also known as composite materials, are made of two or more constituent materials with significantly different physical or chemical properties, which produce materials with different properties from each component when combined at a certain temperature at high temperature and high pressure. Composite autoclave is a pressure vessel suitable for manufacturing composite materials. In the production process of composite materials, the integrated design and manufacture of strength electromechanical composite autoclave automatically realizes temperature, pressure and time optimization control, so as to complete the composite material production process. Strength mechanical and electrical composite autoclave adopts pressure automatic interlocking device, touch screen PLC automatic control, can set a number of processes, with manual door opening, electric door opening, hydraulic automatic door opening three ways, its diameter range is 600-6000mm, length is 800-30000mm, can also be customized according to your needs individually designed and manufactured. To meet different needs to the maximum extent.

Mould for autoclave forming -- material for mould

Characteristics and requirements

It should have the characteristics of fast heat conduction, low specific heat capacity, high stiffness, light weight, small thermal expansion coefficient, heat resistance, good thermal stability, long service life, low manufacturing cost, easy to use and maintain, easy to transport and so on.

Materials

Aluminum: light, good thermal conductivity, but high coefficient of thermal expansion, low surface hardness, suitable for precision, coordination relationship is not high products.

Steel: high processing precision, high hardness, high hardness, long service life, suitable for most products. The disadvantage is large mass and high heat capacity.

Cast steel or cast iron: it can replace steel to reduce costs, but the temperature difference at each point is large, and the surface is easy to produce sand holes.

Rubber: Good shape, easy to fit, suitable for the manufacture of co-curing molds. The disadvantage is poor dimensional stability.

Glass fiber composite material: light weight, low cost, suitable for simple flour products. The disadvantage is the low modulus of the material.

Carbon fiber composite material: light, high modulus, good rigidity, and the thermal expansion coefficient of carbon fiber composite components is consistent, which can give products high precision. The disadvantage is the high cost.

Product Parameters

Description	Unit	Specifications And Parameters
Max. Working Pressure	bar	12
Max. Working Temperature	ºC	180
Max. Pressurization Rate (Average)	Bar/min	0-1
Max. Depressurization Rate (Average)	Bar/min	0-1
Max. Heating Rate(Air Average)	ºC/min	0-3
Max. Cooling Rate (Air Average)	ºC/min	0-3
Temperature Uniformity At Steady State	ºC	≤±2
External Shell Temperature At Max. Temperature	ºC	≤55
Quick Openning Door Mode	-	Hydraulic Door Opening
Working Medium	-	Compressed Air Or Nitrogen Pressurization
Heating Mode	-	Stainless Steel Electric Heating
Quantity Of Circulating Fan Motor	SET	1
Thermocouple Type	-	Type K Or J
Vacuum Ports	PIECE	14
Min. Vacuum Pressure	bar	-0.85
Standard Control Mode	-	PLC Logic Control
Insulation Form	-	Internal Insulation
Exterior Color	-	Customized

Certifications

High quality, safety, easily operation, control and longer serve life are primary design and fabrication considerations. All our industrial autoclaves are integrated as a seamless system by the powerful controlling system with interactive screens and multilevel security.

♦Turn key solution for large, high productive units to lab autoclaves.
♦Integrated system design with over 20 years of industrial experiences.
♦Professional modular manufacturing.
♦Computer control system specifically for composite autoclave use.

Product Application

Mechanical and electrical composite autoclave is widely used in the hot-pressing curing production of high-strength glass fiber, carbon fiber, boron fiber, aramong fiber and epoxy resin composite materials, such as solar cell substrate and sandwich plate; The hood and tail of the car; Sports equipment such as tennis rackets and snowboards. The composite autoclave can be used for both industrial composite production and laboratory applications.
 

Our Advantages

Our company's carbon fiber composite autoclave control system software fully combines process requirements and has the following advantages:
When using the host computer + PLC control mode, a control method developed by our company is adopted that is different from the traditional control method. The control of temperature and pressure is more accurate, the temperature overshoot can be effectively suppressed, and the amount of cooling is small. The pressure valve operates less frequently, saving gas consumption. Equipment energy consumption is reduced.
The control software has a wide range of adaptability to various products, and all types of products can achieve good control. In the prepared product curing process documents, the equipment parameters for the process can be recorded to achieve the best process status.
The control software interface is intuitive and displays the working status of the main components of the equipment. It also sets two states: "automatic" and "manual". That is, the process can be fully automatically executed in the "automatic" state, and it can also be executed in the "manual" state. Adjust the status of each component one by one for control to meet special uncertain test requirements.
The puppet display interface is specially designed. For parts with large size and high requirements, it can visually display the placement position of the thermocouple on the mold, monitor the temperature trend of each position during the curing process, and facilitate timely adjustment when abnormalities occur, thus ensuring product quality. the quality of. This feature is useful for large components in the development stage.
For vacuum control, our company has specially designed the functions of vacuuming and measuring vacuum in different ways. In actual use, due to damage to the vacuum pipeline or process requirements, vacuuming and vacuum measurement need to be combined flexibly. This function is very practical for large products, multiple products that are cured at the same time, and applications that require direct measurement of the vacuum degree in the vacuum bag.  

 

Company Profile

Shandong MOSEN Machinery Technology Co., Ltd. is a pressure vessel manufacturer under Mosun Industrial Group that integrates scientific research, design, production and sales. As a composite pressure vessel manufacturer, the company has ISO/ASME/CE/DOSH and other quality system certifications and safety production standardization system certifications. The existing senior technical engineers are responsible for the design, process, materials, welding, flaw detection, inspection and other functions in the quality assurance system. It can produce pressure vessels of various specifications and models and provide professional equipment and supporting services for major enterprises and manufacturers. The company focuses on the future, continues to innovate and develop, has a sound management system and quality assurance system, solves problems for customers, and enjoys a good reputation at home and abroad.

Our company's main production equipment includes: carbon fiber autoclaves, composite autoclaves, glass fiber autoclaves, auto parts autoclaves, civil autoclaves, composite ship autoclaves, carbon fiber tennis racket autoclaves, sports goods autoclaves, small test autoclaves, etc. The equipment is complete in classification and diverse in models to meet the production needs of different users for different products, and also provide customers with sample testing, personnel training and other full-service.

With excellent control system and perfect service system, our equipment has been sold all over the world and has been highly praised and recognized by customers. It is also widely used in aerospace,  rail transit, ship fishing gear and other fields.
For many years, our company has been committed to the development trend of pressure vessels, saving manpower for customers through automated design and manufacturing, improving product qualification rate and reducing production costs. Our company has strong technical strength and complete testing methods. It has various talents in mechanical manufacturing, design and production, engineering installation, etc., and has created a comprehensive service team, striving to contribute perfect service.

Shandong MOSEN Machinery Technology Co., Ltd. adheres to the concept of honest operation and a win-win attitude. We look forward to cooperating with you to jointly promote the development of carbon fiber composite materials and help China's manufacturing.

Customer Visit

       We will deliver an Automatic Industrial Aerospace Prepreg Composite Autoclave For Carbon Fiber Pressure Vesselby                         LCL/20'FCL/40'FCL depending on your order.

       Before delivery, our professional technician will do a trial run for each product to check until everything is functional, you  also             can come to our factory and test our machine together with us.

       When loading, our workers will fix the retorts tightly with wire rope so that the retorts can't move in the container.

Carbon Fiber Autoclave For Carbon Fiber Hood And Tail Composite Autoclave