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Rubber Vulcanization Autoclave Is Used For Vulcanization Of Tire/Hose/Roller/Triangle Belt/Cable Products
The main reason for using vulcanization autoclaves for rubber vulcanization is to improve the quality and performance of rubber products. During the vulcanization process, rubber materials undergo a series of chemical and physical changes, including cross-linking, molecular chain rearrangement, and thermoplastic flow. These changes transform rubber from elastomer to hard material and improve its physical properties and Mechanical strength.
Our company has 20 years of experience in the design and production of vulcanization autoclaves, and can customize and produce suitable vulcanization autoclaves based on customer product raw materials and processes. The rubber roller vulcanization autoclaves and rubber hose vulcanization autoclaves produced by our company have the following advantages:
1. Efficient vulcanization: The vulcanization autoclave adopts a high-temperature and high-pressure environment, allowing the rubber rollers and hoses to complete the vulcanization process in a short time, greatly improving production efficiency.
2. Stable quality: In the vulcanization autoclave, the vulcanization process is carried out in a closed environment, avoiding interference from external factors, thereby ensuring the quality stability of the vulcanized products.
3. Energy saving and environmental protection: The design of the vulcanization autoclave usually takes into account energy saving and environmental protection, such as using electric heating and circulating fans to improve the heat exchange effect and make full use of energy.
4. Easy to operate: The operation of the vulcanization autoclave is relatively simple and has a high degree of automation, which reduces the labor intensity of workers.
5. High safety: The design of vulcanization autoclaves usually takes safety factors into consideration, such as the design of the autoclave mouth seal, which can effectively prevent air leakage and ensure the safety of the vulcanization process.
| Model | Effective diameter (MM) |
Effective Length (MM) |
Capacity (L) |
Outside Measurement (MM) |
Design Temperature |
Design Pressure |
Test Pressure |
||
| L | W | H | |||||||
| DN0915 | 900 | 1500 | 960 | 2300 | 1800 | 1900 | 180ºC | 8.5bar | 10.6bar |
| DN0918 | 900 | 1800 | 1,150 | 2600 | 1800 | 1900 | 180ºC | 8.5bar | 10.6bar |
| DN1020 | 1000 | 2000 | 1,570 | 2800 | 1900 | 2000 | 180ºC | 8.5bar | 10.6bar |
| DN1230 | 1200 | 3000 | 3,400 | 3800 | 2100 | 2200 | 180ºC | 8.5bar | 10.6bar |
Rubber vulcanization is one of the main processes in the processing of rubber products, and it is also the last processing process in the production of rubber products. In this process, the rubber has to undergo a series of complex chemical changes, from a plastic compound to a highly elastic or hard cross-linked rubber, so as to obtain more perfect physical and mechanical properties and chemical properties, improve and broaden the use value and application range of rubber materials. Therefore, vulcanization is of great significance to the manufacture and application of rubber and its products.
Features of electrically heated vulcanization autoclave produced by our company:The special stainless steel electric heating heating element is adopted, the heating speed is fast and the service life is long, and the external terminal set of the electric heating pipe is external to avoid the line ignition. The high-temperature and high-pressure integrated fan circulates back and forth in the autoclave to evenly diffuse the heat from front to back. The hot air is circulated back and forth in the autoclave at medium speed through the special air duct plate. The temperature in the autoclave rises quickly, the temperature is uniform, and the pressure is constant, which solves the problem of different product quality caused by uneven temperature and pressure in the autoclave. After setting the working program, the control system automatically carries out heating, heat preservation, vulcanization and other work, and sends out an audible and visual alarm sound after vulcanization.
Our company's main production equipment includes: hose vulcanization autoclaves, rubber roller vulcanization autoclaves, rubber shoe vulcanization autoclaves, automobile oil pipe vulcanization autoclaves, EPDM rubber vulcanization autoclaves, nitrile rubber vulcanization autoclaves, polyurethane vulcanization autoclaves, silicone vulcanization autoclaves, fluorine rubber vulcanization autoclaves autoclave, styrene-butadiene rubber vulcanization autoclave, anti-corrosion rubber-lined vulcanization autoclave, industrial rubber roller vulcanization autoclave, printing rubber roller vulcanization autoclave, pipe lining vulcanization autoclave, rubber track vulcanization autoclave, rubber children's toy vulcanization autoclave, rubber pet toy vulcanization autoclave, rubber belt Vulcanization autoclaves, rubber ball vulcanization autoclaves, rubber protective sheath vulcanization autoclaves, printing rubber roller vulcanization autoclaves, rubber expansion vulcanization autoclaves, automatic door opening system vulcanization autoclaves, steam heating vulcanization autoclaves, electric heating vulcanization autoclaves, fully automatic control vulcanization autoclaves, etc. Various models and sizes Vulcanization autoclave. With our excellent control system and perfect service system, our company's equipment has been exported to more than 40 countries around the world, and has been highly praised and recognized by customers.
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