New Epoxy Resin Autoclave Carbon Fiber Composite Autoclave
A composite autoclave is a specialized device used to manufacture high-performance materials, such as carbon fiber composites, by applying heat and pressure in a controlled environment. Here's a brief overview of how it works:
1.Lay-up of Composite Materials: Layers of carbon fiber, often pre-impregnated with epoxy resin (prepregs), are placed over a mold in specific orientations to achieve desired properties.
2.Vacuum Bagging: The lay-up is covered with a vacuum bag, and air is removed to ensure even resin distribution.
3.Autoclave Curing: The sealed mold is placed in the autoclave, where heat and pressure are applied. This process catalyzes the resin curing and compresses the material, enhancing bonding.
4.Temperature and Pressure Ramp-Up: The autoclave's temperature and pressure gradually increase to prevent internal stresses.
5.Holding Phase: The target temperature and pressure are maintained to allow the resin to fully cure and form a solid matrix.
6.Cooling Phase: The autoclave is gradually cooled while maintaining pressure to avoid warping.
7.Pressure Release and Unbagging: Once cooled, the pressure is released, and the composite part is removed from the mold.
8.Post-Curing and Machining: Additional curing and finishing processes may be applied to meet specific requirements.
9.Inspection and Quality Control: The final part undergoes thorough inspection to ensure it meets design and quality standards.
Composite autoclaves are crucial in industries like aerospace and automotive, where high strength and lightweight materials are essential.
Our company's main production equipment includes: large autoclave, carbon fiber autoclave, composite autoclave, glass fiber autoclave, prepreg curing autoclave, auto parts autoclave, civil autoclave, small test Autoclave, etc., with complete equipment classification and various models to meet production needs. In response to the needs of different users for different products, we provide customers with comprehensive services such as sample testing and employee training.
With excellent management system and perfect service system, our company's equipment has been exported to all over the world, has been highly praised and recognized by customers, and is widely used in aerospace, Chinese weapons, railways, ships, fishing gear and other fields.
Основное производственное оборудование нашей компании включает в себя: большой автоклав, автоклав из углеродного волокна, автоклав для композитов, автоклав из стекловолокна, автоклав для отверждения препрега, автоклав для автозапчастей, гражданский автоклав, небольшой испытательный автоклав и т. д., с полной классификацией оборудования и различными моделями для удовлетворения потребностей производства. потребности разных пользователей в разных продуктах, а также предоставлять клиентам комплексные услуги, такие как тестирование образцов и обучение персонала.
Благодаря превосходной системе управления и безупречной системе обслуживания оборудование нашей компании экспортируется по всему миру, получило высокую оценку и признание клиентов, а также широко используется в аэрокосмической отрасли, китайском оружии, железнодорожном транспорте, судах, рыболовных снастях и т. д. другие поля.
Description |
Unit |
Specifications And Parameters |
Working Diameter |
mm |
1800 |
Working Length |
mm |
5000 |
Equipment Diameter |
mm |
2200 |
Equipment Length |
mm |
6000 |
Max. Working Pressure |
bar |
18 |
Max. Working Temperature |
ºC |
200 |
Max. Pressurization Rate (Average) |
Bar/min |
0-1 |
Max. Depressurization Rate (Average) |
Bar/min |
0-1 |
Max. Heating Rate(Air Average) |
ºC/min |
0-3 |
Max. Cooling Rate (Air Average) |
ºC/min |
0-3 |
Temperature Uniformity At Steady State |
ºC |
≤±2 |
External Shell Temperature At Max. Temperature |
ºC |
≤55 |
Quick Openning Door Mode |
- |
Hydraulic Door Opening |
Working Medium |
- |
Compressed Air Or Nitrogen Pressurization |
Heating Mode |
- |
Stainless Steel Electric Heating |
Quantity Of Circulating Fan Motor |
SET |
1 |
Thermocouple Type |
- |
Type K Or J |
Vacuum Ports |
PIECE |
10 |
Min. Vacuum Pressure |
bar |
-0.85 |
Standard Control Mode |
- |
PLC Logic Control |
Insulation Form |
- |
Internal Insulation |
Exterior Color |
- |
Customized |
High quality, safety, easily operation, control and longer serve life are primary design and fabrication considerations. All our industrial autoclaves are integrated as a seamless system by the powerful controlling system with interactive screens and multilevel security.
♦Turn key solution for large, high productive units to lab autoclaves.
♦Integrated system design with over 20 years of industrial experiences.
♦Professional modular manufacturing.
♦Computer control system specifically for composite autoclave use.
Our company's carbon fiber composite autoclave control system software fully combines process requirements and has the following advantages:
When using the host computer + PLC control mode, a control method developed by our company is adopted that is different from the traditional control method. The control of temperature and pressure is more accurate, the temperature overshoot can be effectively suppressed, and the amount of cooling is small. The pressure valve operates less frequently, saving gas consumption. Equipment energy consumption is reduced.
The control software has a wide range of adaptability to various products, and all types of products can achieve good control. In the prepared product curing process documents, the equipment parameters for the process can be recorded to achieve the best process status.
The control software interface is intuitive and displays the working status of the main components of the equipment. It also sets two states: "automatic" and "manual". That is, the process can be fully automatically executed in the "automatic" state, and it can also be executed in the "manual" state. Adjust the status of each component one by one for control to meet special uncertain test requirements.
The puppet display interface is specially designed. For parts with large size and high requirements, it can visually display the placement position of the thermocouple on the mold, monitor the temperature trend of each position during the curing process, and facilitate timely adjustment when abnormalities occur, thus ensuring product quality. the quality of. This feature is useful for large components in the development stage.
For vacuum control, our company has specially designed the functions of vacuuming and measuring vacuum in different ways. In actual use, due to damage to the vacuum pipeline or process requirements, vacuuming and vacuum measurement need to be combined flexibly. This function is very practical for large products, multiple products that are cured at the same time, and applications that require direct measurement of the vacuum degree in the vacuum bag.
We will deliver an Automatic Industrial Aerospace Prepreg Composite Autoclave For Carbon Fiber Pressure Vesselby LCL/20'FCL/40'FCL depending on your order.
Before delivery, our professional technician will do a trial run for each product to check until everything is functional, you also can come to our factory and test our machine together with us.
When loading, our workers will fix the retorts tightly with wire rope so that the retorts can't move in the container.
2024 New Epoxy Resin Autoclave For Carbon Fiber Composite Autoclave