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Industrial Food Autoclave Machine For Soft Bag Packaging Tin Can Processing Retort Sterilizer
1. Save energy. The working medium used in the sterilization process can be recycled, saving energy, time and consumption of manpower and material resources, and reducing production costs.
2. High-temperature short-time sterilization uses double-tank hot water circulation for sterilization. The water in the hot-water tank is heated to the temperature required for sterilization in advance, thereby shortening the sterilization time and improving work efficiency.
3. Uniform water flow exchange method, uniform temperature, no dead ends, using international advanced technology, using hot water circulation and immersion sterilization. During the sterilization process, the circulating water in the sterilization tank is continuously switched up and down, ensuring that the sterilization tank From heating, insulation to cooling, the heat distribution at any point is uniform, effectively eliminating dead spots during the sterilization process and making the shelf life of the product more stable and long-lasting.
4. The temperature inside the sterilization tank remains stable at all stages of the sterilization process, ensuring the pass rate of the F value.
5. Fully automatic control system. The entire sterilization process is controlled by computer PLC and is completed in one go without manual operation. It uses a chart tablet and uses the screen for touch control. All periods are controlled by analog sensors and automatic valves, and can be switched from a single sterilization process to a multi-stage sterilization process. The pressure and temperature are displayed digitally, and various pressure modes and temperature modes suitable for any product can be pre-programmed and entered into the computer.
6. The simulated temperature control system can set up a multi-stage heating mechanism. According to the requirements of different foods for sterilization conditions, different heating and cooling programs can be set at any time. The multi-stage heating sterilization method can be used to limit the amount of heat the food can withstand. To the smallest possible extent, its color, aroma and taste are preserved as perfectly as possible, so that every food can be prepared and sterilized in the best possible condition. The sterilization temperature is accurate to ±0.3°C, which can avoid over-cooking or incomplete sterilization of products.
7. The computer can store 100 sterilization formulas for easy selection and use.
Sterilization process of sterilization retort
1. Load the packaged products into the sterilizing pot and close the pot door.
2. Preheating: Add water to the upper tank to the set water level, enter steam, and preheat to the required temperature.
3. Water: Pour water from the upper tank into the lower tank.
4. Sterilization: The circulation pump continuously circulates the sterilization water in the closed-circuit system. The water completely submerges the sterilization object. As the steam enters the sterilization pot, the temperature of the circulating water continues to increase and is finally controlled at the required temperature. The pressure inside the tank is adjusted within the ideal range through the pressure valve and pressure relief valve.
5. Recycling: The circulation pump pumps the sterilizing water back to the upper tank for sterilization of the next batch of food.
6. Cooling: Cold water begins to enter the pot, and the temperature of the sterilizing object continues to decrease until it reaches the set temperature.
7. Drainage: The cooling water is discharged through the drain valve, and the pressure in the pot is released through the exhaust valve.
8. After the cooling is completed, the pressure in the pot is released through the exhaust valve, the air introduction valve is opened, the pressure in the pot is zero, and the product is discharged.
| Model | Effective diameter (MM) |
Effective Length (MM) |
Capacity (m³) |
Outside Measurement (MM) |
Design Temperature |
Design Pressure |
Test Pressure |
||
| L | W | H | |||||||
| DN0710 | 700 | 1000 | 0.38 | 2500 | 1700 | 2500 | 147ºC | 3.5bar | 4.4bar |
| DN0815 | 800 | 1500 | 0.75 | 3000 | 1800 | 2700 | 147ºC | 3.5bar | 4.4bar |
| DN0918 | 900 | 1800 | 1.1 | 3300 | 1900 | 2800 | 147ºC | 3.5bar | 4.4bar |
| DN1020 | 1000 | 2000 | 1.80 | 3400 | 2200 | 3000 | 147ºC | 3.5bar | 4.4bar |
| DN1224 | 1200 | 2400 | 2.7 | 3850 | 2300 | 3140 | 147ºC | 3.5bar | 4.4bar |
| DN1236 | 1200 | 3600 | 4 | 5000 | 2300 | 3100 | 147ºC | 3.5bar | 4.4bar |
The sterilizing retort produced by our company have precise temperature and pressure control designs and are suitable for various food industries.
Industrial Food Autoclave Machine For Glass Jars Soft Bag Packaging Tin Can Processing Retort Sterilizer
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