Supply Steam Heated Vulcanization Autoclave Rubber Hose Autoclave Manufacturer

• Customization: Available
• After-sales Service: Guide Installation or Video Debugging
• Warranty: 5 Years
• Model NO.: Autoclave 1520
• Condition: New
• Customized: Customized
• Automatic Grade: Automatic
• Structure: Horizontal
• Name: Industrial Rubber Autoclave
• Design Temperature: 180
• Design Pressure: 8bar
• Material: Q345r
• Control System: PLC Control
• Key Selling Points: Competitive Price with High Productivity
• Heating Method: Steam Heating & Electric Heating
• Applicable Products: Rubber Roller / Rubber Hose / Rubber Shoes / Rubbe
• Video Outgoing-Inspection: Provide
• Voltage: 220V,240V,380V,420V
• Key Words: Rubber Roller Autoclave
• Machinery Test Report: Provided
• Accessory Equipment: Air Compressor
• Type: Autoclave
• Lead Time(Days): 30 Days
• Transport Package: Container Delivery
• Specification: 1500*2000mm
• Trademark: MOSEN
• Origin: China
• HS Code: 8477800000
• Production Capacity: 192 Sets/Year
• Package Size: 33.00cm * 27.00cm * 6.30cm
• Package Gross Weight: 2.500kg
• Lead Time: 30 days (1 - 1 Pieces) ; To be negotiated ( > 1 Pieces)

Product Description

Product Description

Supply Steam Heated Vulcanization Autoclave Rubber Hose Autoclave Manufacturer

In modern industrial manufacturing, the performance and durability of vulcanization autoclave are the key to enterprise production efficiency and product quality.

Especially for those industries that rely on the rubber vulcanization process, an efficient vulcanization autoclave can not only significantly improve production quality, but also significantly reduce maintenance costs.

The pipe lining rubber vulcanization autoclave is designed with full consideration of the vulcanization requirements of different types of pipes.
Through a precise temperature control system, this vulcanization autoclave can provide uniform heating for pipes of various specifications, ensuring that the lining rubber fits perfectly, with no omissions in either the bends or the interfaces. This not only increases the service life of the pipe, but also ensures safety and stability during transportation.

Product Parameters

Model	Effective diameter (MM)	Effective Length (MM)	Capacity (L)	Outside Measurement (MM)			Design Temperature	Design Pressure	Test Pressure
				L	W	H
DN0915	900	1500	960	2300	1800	1900	180ºC	8.5bar	10.6bar
DN0918	900	1800	1,150	2600	1800	1900	180ºC	8.5bar	10.6bar
DN1020	1000	2000	1,570	2800	1900	2000	180ºC	8.5bar	10.6bar
DN1230	1200	3000	3,400	3800	2100	2200	180ºC	8.5bar	10.6bar
DN1260	1200	6000	6,780	6800	2100	2200	180ºC	8.5bar	10.6bar
DN1530	1500	3000	5,300	3800	2400	2500	180ºC	8.5bar	10.6bar
DN1550	1500	5000	8,830	5800	2400	2500	180ºC	8.5bar	10.6bar
DN1740	1700	4000	9,070	4800	2600	2700	180ºC	8.5bar	10.6bar
DN1760	1700	6000	13,700	6800	2600	2700	180ºC	8.5bar	10.6bar
DN1840	1800	4000	10,200	5000	2700	2800	180ºC	8.5bar	10.6bar
DN1860	1800	6000	15,300	7000	2700	2800	180ºC	8.5bar	10.6bar
DN2044	2000	4400	13,900	5400	2900	3000	180ºC	8.5bar	10.6bar
DN3050	3000	5000	35,400	6000	3900	4000	180ºC	8.5bar	10.6bar

We have more than 20 years of design experience in this industry and can customize production equipment according to your requirements. If you have any questions or are interested in our equipment, please feel free to contact me and we will provide you with the best service within 24 hours. Welcome to visit our company at any time, and thank you for visiting our website!

Main Autoclave

Steam Heating Rubber autoclave

In today's industrial manufacturing field, steam vulcanizers are widely used in the production of rubber products as a key equipment. Its working principle and characteristics are of great significance for ensuring product quality and improving production efficiency.

The core working principle of steam vulcanizers is based on the high temperature and high pressure of saturated steam. In this process, rubber products are placed in a vulcanizer, and the container is filled with saturated steam. As the temperature rises and the pressure increases, the cross-linking reaction between rubber molecules is accelerated, so that the rubber changes from a plastic state to an elastic solid state. This process not only enhances the physical properties of rubber, such as wear resistance and oil resistance, but also gives it good chemical stability.

Specifically, the working process of steam vulcanizers can be divided into several key steps.
First, the rubber products to be vulcanized need to be placed in the autoclave and the autoclave door is closed to ensure sealing.
Subsequently, saturated steam is generated by the heating system and injected into the autoclave.
As the temperature and pressure increase, the rubber molecules begin to undergo cross-linking reactions.
This stage is the most critical part of the vulcanization process because it directly determines the performance of the final product.
When the vulcanization reaction reaches the predetermined level, the air pressure and temperature in the autoclave need to be gradually reduced to avoid deformation or damage of the product due to rapid cooling.
Finally, open the autoclave door and take out the vulcanized rubber product.

Electric Heating Rubber autoclave

Electric steam vulcanizer is a device that uses electric heating water to generate steam, and then uses steam to heat and vulcanize rubber products.

Its main components include autoclave body, heating system, control system, safety device, etc.
In the production process of rubber products, vulcanization is a crucial step, which can enable rubber materials to obtain the required elasticity, wear resistance and corrosion resistance.
And the electric steam vulcanizer is one of the key equipment to achieve this process.

When the electric steam vulcanizer starts working, water will be injected into the heating system.
Then, the water is heated by the electric heating pipe to generate steam.
These steam will be transported into the autoclave body to heat and vulcanize the rubber products.
During the vulcanization process, the rubber products will gradually become soft and have a certain plasticity.
At this time, the control system will accurately control the flow and pressure of the steam according to the preset temperature and time parameters to ensure that the rubber products can complete the vulcanization process under the best conditions.

Electric Heating Air Rubber Autoclave

This autoclave mainly uses electric energy to heat the air, and uses hot air to heat and vulcanize the sulfide.
Specifically, the electric dry-burning air vulcanization autoclave is equipped with an electric heating element inside. When powered on, the electric heating element will generate heat and heat the surrounding air.
Subsequently, the hot air will be evenly distributed in the vulcanization autoclave, fully contacting the items to be vulcanized to achieve a vulcanization reaction.
Throughout the process, the electric dry-burning air vulcanization autoclave can accurately control the heating temperature and time to ensure that the vulcanization effect is optimal.
The reason why the electric dry-burning air vulcanizer is favored by industrial production is inseparable from its unique working characteristics.
1. Energy saving and environmental protection.
2. Uniform heating.
3. Easy to operate.
4. Safe and reliable.
5. Easy maintenance.
6. Strong adaptability.
 

 

Product Application

 

Vulcanization autoclaves are suitable for the vulcanization of a variety of rubber products, mainly including:

1. Tires: Vulcanization autoclaves are used in the vulcanization process of tires to ensure their wear resistance and elasticity.

2. Rubber hoses: Such as industrial hoses, automotive hoses, etc., these products need to be vulcanized in vulcanization autoclaves.

3. Rubber shoes: Vulcanization autoclaves are used for the vulcanization of rubber shoes to ensure their durability and comfort.

4. Rubber seals: Such as O-rings, gaskets, etc., these products need to be vulcanized to improve their sealing performance.

5.Rubber rollers: Rubber rollers used in printing, textile and other industries also need to be processed in vulcanization autoclaves.

Vulcanizers are also widely used in many industries, mainly including:

1. Tire manufacturing: Vulcanizers are used in the vulcanization process of tires to ensure that the tires have good elasticity and wear resistance.

2. Rubber products: such as rubber hoses, seals, rubber pads, etc., these products need to be vulcanized through vulcanizers to improve their physical properties.

3. Medical devices: Some medical rubber products, such as surgical gloves, catheters, etc., also need to be processed through vulcanizers.

4. Aerospace: Vulcanizers are used to manufacture composite parts in the aerospace field to ensure their strength and durability.

About Us

Shandong MOSEN Machinery Technology Co., Ltd. is a pressure vessel manufacturer under the Mosen Industrial Group that integrates scientific research, design, production and sales. As a manufacturer of composite pressure vessels, the company has quality system certifications such as ISO/ASME/CE/DOSH and safety production standardization system certification. The existing senior technical engineers are responsible for the design, process, materials, welding, and flaw detection in the quality assurance system. , inspection and other functions, it is able to produce pressure vessels of various specifications and models, and provides professional equipment and supporting services to major corporate manufacturers. The company focuses on the future, continues to innovate and develop, has a sound management system and quality assurance system, solves problems for customers, and enjoys a good reputation at home and abroad.
Our vulcanization autocalaves can perform high-temperature and high-pressure vulcanization on rubber products such as hoses, rubber rollers, rubber shoes, rubber tracks, rubber gloves, rubber bands, etc. Our vulcanization autocalaves automatically control temperature and pressure and time, and can set different vulcanization processes according to different products. , simple to operate, safe and reliable.
Our vulcanization autocalaves are exported to more than 40 countries including Georgia, Spain, Armenia, Ecuador, Russia, Vietnam, the United Kingdom, Malaysia, Canada, the United States, Brazil, and Spain, and are deeply loved by customers at home and abroad.

Customer Use Site

 

 

Customer Visit

 
We will deliver an Automatic Industrial Aerospace Prepreg Composite Autoclave For Carbon Fiber Pressure Vesselby LCL/20'FCL/40'FCL depending on your order.

Before delivery, our professional technician will do a trial run for each product to check until everything is functional, you also can come to our factory and test our machine together with us.

When loading, our workers will fix the retorts tightly with wire rope so that the retorts can't move in the container.

FAQ

1. Certificates 
Free certificate of origin in China
According to your requirements, we can provide CE and other related certificates

2. Installation and debugging
We provide a variety of installation and debugging methods for you to choose: installation and debugging graphic guidance, video installation and debugging guidance, door-to-door installation and debugging

3. Warranty period 
All our products are guaranteed for one year
All our products will be delivered with a set of vulnerable parts
In case of any problem, we can provide video guidance and on-site maintenance and debugging
Lifetime service and quality cost-effective accessories

4. Inspection Service 
All our products support the third-party on-site inspection service appointed by cutomer.

5. Other problems 
Communicate with our customer service staff and answer for you at any time

6. Payment Terms
We accept multiple terms of payment, such as L/C, T/T, western Union, Money Gram.

 

 

Supply Steam Heated Vulcanization Autoclave Rubber Hose Autoclave Manufacturer