Composite Material Ball Rack Autoclave Manufacturer Carbon Fiber Yacht Autoclave

Product Details
Customization: Available
After-sales Service: Guide Installation
Warranty: 8 Years
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  • Composite Material Ball Rack Autoclave Manufacturer Carbon Fiber Yacht Autoclave
  • Composite Material Ball Rack Autoclave Manufacturer Carbon Fiber Yacht Autoclave
  • Composite Material Ball Rack Autoclave Manufacturer Carbon Fiber Yacht Autoclave
  • Composite Material Ball Rack Autoclave Manufacturer Carbon Fiber Yacht Autoclave
  • Composite Material Ball Rack Autoclave Manufacturer Carbon Fiber Yacht Autoclave
  • Composite Material Ball Rack Autoclave Manufacturer Carbon Fiber Yacht Autoclave
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  • Overview
  • Product Description
  • Operating Principle
  • Product Parameters
  • Our Advantages
  • Autoclave Application
  • Company Profile
  • Production Workshop
  • Customer Visit
Overview

Basic Info.

Model NO.
RYG1230-2
Application
Mixture
Material
Stainless Steel
Pressure
0.1MPa≤p<1.6MPa
Storage Medium
Autoclave
Pressure Level
Low Pressure (0.1MPa≤p<1.6MPa)
Condition
New
Working Inner Diameter
1200mm
Working Length
3000mm
Max. Heating Rate(Air Average)
0-3/Min
Max. Cooling Rate (Air Average)
0-3/Min
Max. Depressurization Rate (Average)
0-1bar/Min
Max. Pressurization Rate (Average)
0-1bar/Min
Max. Pressure
18bar
Max. Temperature
200
Heating Method
Steam Heating
Control System
Host Computer + PLC Logic Control
Machinery Test Report
Provided
Voltage
220V,240V,380V,420V
Applicable Products
Carbon Fiber Products, Composite Products, Glass F
Name
Carbon Fiber Composite Autoclave
Key Words
Prepreg Autoclave / Bonding Autoclave
Transport Package
Container Shipment or LCL
Specification
1200*3000MM
Trademark
MOSEN
Origin
China
HS Code
8477800000
Production Capacity
22 Sets / Month

Product Description

Our company's main production equipment includes: large autoclave, carbon fiber autoclave, composite autoclave, glass fiber autoclave, prepreg curing autoclave, auto parts autoclave, civil autoclave, small test Autoclave, carbon fiber yacht autoclave, composite paddling autoclave, Kevlar mobile phone case autoclave, glass autoclave, etc. The equipment is fully classified and has various models to meet the production needs of different users for different products. Provide customers with comprehensive services such as sample testing and personnel training.


With our excellent control system and perfect service system, our company's equipment has been exported to all over the world and has been highly praised and recognized by customers. It is also widely used in aerospace, Chinese weapons, rail transportation, ships and fishing gear and other fields.

Product Description

Composite Material Ball Rack Autoclave Manufacturer Carbon Fiber Yacht Autoclave

Autoclave is a kind of process equipment designed for the characteristics of polymer-based composite material molding process. Autoclave molding is the main method for manufacturing continuous fiber reinforced thermosetting composite parts. It is suitable for the molding of advanced composite materials, honeycomb sandwich structures and metal or composite materials bonding structures. Generally, it has the advantages of high temperature and pressure control accuracy, safe and reliable structure, good system stability, low energy consumption, simple operation and maintenance, etc. It can be modularized and serialized to meet the needs of different fields, different processes and different specifications.
Composite Material Ball Rack Autoclave Manufacturer Carbon Fiber Yacht Autoclave

Operating Principle

An autoclave is a piece of equipment used to manufacture composite materials. Its working principle is mainly based on three key elements: heating, pressure control and temperature control.

First, heating elements within the autoclave, such as electric heaters, increase the temperature in the work area. This heating process softens the material placed in the autoclave, preparing it for the subsequent compaction step.

Secondly, the application of pressure is the core part of the autoclave's work. Typically, a movable piston or diaphragm is used to apply pressure to the material so that it is fully compacted when heated. The application of pressure helps promote the flow of resin in the material and evenly wets the fibers, thereby improving the quality of the composite.

Finally, temperature control plays a vital role in this process. Through temperature sensors and control systems, the temperature of the work area can be accurately monitored and maintained to ensure that materials are compacted and solidified under optimal temperature conditions.

To sum up, the working principle of the autoclave is to use a combination of heating, pressure control and temperature control to compact and solidify the material, and ultimately produce high-quality composite parts.
Composite Material Ball Rack Autoclave Manufacturer Carbon Fiber Yacht Autoclave

Product Parameters

Description Unit Specifications And Parameters
 Working Diameter mm 1500
Working Length mm 7000
Max. Working Pressure bar 13
Max. Working Temperature ºC 220
Max. Pressurization Rate (Average) Bar/min 0-1
Max. Depressurization Rate (Average) Bar/min 0-1
Max. Heating Rate(Air Average) ºC/min 0-3
Max. Cooling Rate (Air Average) ºC/min 0-3
Temperature Uniformity At Steady State ºC ≤±2
External Shell Temperature At Max. Temperature ºC ≤55
Quick Openning Door Mode - Hydraulic Door Opening
Working Medium - Compressed Air Or Nitrogen Pressurization
Heating Mode - Stainless Steel Electric Heating
Quantity Of Circulating Fan Motor SET 1
Thermocouple Type - Type K Or J
Vacuum Ports PIECE 16
Min. Vacuum Pressure bar -0.85
Standard Control Mode - PLC Logic Control
Insulation Form - Internal Insulation
Exterior Color - Customized

Our Advantages

Our company's software fully combines process requirements and has the following advantages:
When using the host computer + PLC control mode, a control method developed by our company is adopted that is different from the traditional control method. The control of temperature and pressure is more accurate, the temperature overshoot can be effectively suppressed, and the amount of cooling is small. The pressure valve operates less frequently, saving gas consumption. Equipment energy consumption is reduced.
The control software has a wide range of adaptability to various products, and all types of products can achieve good control. In the prepared product curing process documents, the equipment parameters for the process can be recorded to achieve the best process status.
The control software interface is intuitive and displays the working status of the main components of the equipment. It also sets two states: "automatic" and "manual". That is, the process can be fully automatically executed in the "automatic" state, and it can also be executed in the "manual" state. Adjust the status of each component one by one for control to meet special uncertain test requirements.
The puppet display interface is specially designed. For parts with large size and high requirements, it can visually display the placement position of the thermocouple on the mold, monitor the temperature trend of each position during the curing process, and facilitate timely adjustment when abnormalities occur, thus ensuring product quality. the quality of. This feature is useful for large components in the development stage.
For vacuum control, our company has specially designed the functions of vacuuming and measuring vacuum in different ways. In actual use, due to damage to the vacuum pipeline or process requirements, vacuuming and vacuum measurement need to be combined flexibly. This function is very practical for large products, multiple products that are cured at the same time, and applications that require direct measurement of the vacuum degree in the vacuum bag. 
Composite Material Ball Rack Autoclave Manufacturer Carbon Fiber Yacht Autoclave
Composite Material Ball Rack Autoclave Manufacturer Carbon Fiber Yacht Autoclave

Autoclave Application

Composite Material Ball Rack Autoclave Manufacturer Carbon Fiber Yacht Autoclave
Composite Material Ball Rack Autoclave Manufacturer Carbon Fiber Yacht Autoclave
Composite Material Ball Rack Autoclave Manufacturer Carbon Fiber Yacht Autoclave


Carbon fiber composite products are widely used in various fields. In addition to the sporting goods mentioned above, they are also used in the manufacture of high-end equipment such as aircraft, cars and spacecraft. Due to the advantages of carbon fiber composite materials such as high strength, light weight, and corrosion resistance, these products are also widely used in industrial, construction and medical fields.
For example, carbon fiber composite materials can be used to make reinforcements for bridges and building structures to improve the strength and durability of the structure; in the medical field, carbon fiber composite materials can be used to make medical devices and implants, such as artificial joints and braces; In the other field, carbon fiber composite materials can be used to manufacture aircraft, tanks, ships and other equipment to improve the performance and combat capabilities of the equipment.
In short, carbon fiber composite products play an important role in various fields. They not only improve the performance and quality of products, but also bring more convenience and comfort to people's lives. With the continuous development of science and technology, the application prospects of carbon fiber composite products will be broader, and carbon fiber composite autoclave equipment will be needed.

Company Profile

Composite Material Ball Rack Autoclave Manufacturer Carbon Fiber Yacht AutoclaveComposite Material Ball Rack Autoclave Manufacturer Carbon Fiber Yacht AutoclaveComposite Material Ball Rack Autoclave Manufacturer Carbon Fiber Yacht Autoclave

Production Workshop

Composite Material Ball Rack Autoclave Manufacturer Carbon Fiber Yacht Autoclave
Composite Material Ball Rack Autoclave Manufacturer Carbon Fiber Yacht Autoclave
Composite Material Ball Rack Autoclave Manufacturer Carbon Fiber Yacht Autoclave
Composite Material Ball Rack Autoclave Manufacturer Carbon Fiber Yacht Autoclave
Composite Material Ball Rack Autoclave Manufacturer Carbon Fiber Yacht Autoclave

 

Customer Visit

Composite Material Ball Rack Autoclave Manufacturer Carbon Fiber Yacht AutoclaveComposite Material Ball Rack Autoclave Manufacturer Carbon Fiber Yacht AutoclaveComposite Material Ball Rack Autoclave Manufacturer Carbon Fiber Yacht AutoclaveComposite Material Ball Rack Autoclave Manufacturer Carbon Fiber Yacht Autoclave
Composite Material Ball Rack Autoclave Manufacturer Carbon Fiber Yacht Autoclave
Composite Material Ball Rack Autoclave Manufacturer Carbon Fiber Yacht Autoclave

Composite Material Ball Rack Autoclave Manufacturer Carbon Fiber Yacht Autoclave1. Installation and debugging
We provide a variety of installation and debugging methods for you to choose: installation and debugging graphic guidance, video installation and debugging guidance, door-to-door installation and debugging

2. Warranty period 
All our products are guaranteed for one year
All our products will be delivered with a set of vulnerable parts
In case of any problem, we can provide video guidance and on-site maintenance and debugging
Lifetime service and quality cost-effective accessories

3. Certificates 
Free certificate of origin in China
According to your requirements, we can provide CE and other related certificates

4. Inspection Service 
All our products support the third-party on-site inspection service appointed by cutomer.

5. Other problems 
Communicate with our customer service staff and answer for you at any time

6. Payment Terms
We accept multiple terms of payment, such as L/C, T/T, western Union, Money Gram.

7.TEL:+8613371074082

2024 Composite Material Ball Rack Autoclave Manufacturer Carbon Fiber Yacht Autoclave
 

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