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Carbon Fiber Bonding Autoclave Industrial Customized Automatic Prepreg Curing Composite Autoclave For Glass Laminating
Shandong Mosen Machinery Co. ltd company specializes in Carbon Fiber Composite Prepreg Curing Autoclaves with more than 15 years of experience. We can do customized designs to your needs.
The MOSEN Autoclave Molding Process
1. After applying a release gel to the mold's surface, the process begins by placing fiber textiles into the mold. These textiles are prepregs - composite materials containing a high-strength fiber that has been pre-impregnated with resin.
2. Once the molds have been filled, you vacuum the air out of the mold cavity and place the whole assembly first in a vacuum bag - this step enables equal distribution of pressure across the workpiece. An absorbent material, or bleeder, inside the bag, facilitates easier air removal and absorbs any excess resin that may bleed out during the curing process. After removing the air from the bag, the container goes into the autoclave.
3. Then, the curing process begins. The temperature and pressure inside the autoclave rise, hardening the material and removing pores. Once the product has cured for the specified period, you remove it from the autoclave and place it in an oven to improve its durability. Then, after trimming and inspection, your composite is ready for use.
4. Traditionally, industrial autoclaves used air for molding processes. However, because oxygen is highly flammable at extreme temperatures, using an inert gas is crucial. Nitrogen is currently the preferred gas for autoclave molding because it is safer, more cost-effective, and ensures a more consistent result than oxygen.
| MODE | WORK DIAMETER | WORK LENGTH | MAX.TEMP | MAX.PRE | RATE.TEMP | RATE,PRE | CONTTROL |
| DN0610 | 600MM | 1000MM | 160ºC | 0.6MPA | 3ºC/MIN | 0.1MPA/MIN | PLC+PID |
| DN1530 | 1500MM | 3000MM | 200ºC | 1.2MPA | 3ºC/MIN | 0.1MPA/MIN | PLC+PID |
| DN3050 | 3000MM | 5000MM | 250ºC | 1.8MPA | 3ºC/MIN | 0.1MPA/MIN | PLC+PID |
1. With the improvement of quality in various industries, it is an effective way to choose better materials to optimize product performance.
2. Carbon fiber composite materials have many advantages such as low density, high strength, high temperature resistance, good molding, etc.,and are widely used in many fields. Autoclave is widely used as a forming method for carbon fiber products.
Autoclave molding is a single-sided mold, using the vacuum bag sealed after the negative pressure to pressurize the product, and finally curing molding. The process is as follows: prepare the mold and apply the release agent - lay the reinforcement material - lay the release cloth - lay the pipeline and rubber strip - lay the vacuum bag sealing - curing - release the mold.
1. We will deliver your composite autoclave by LCL/20'FCL/40'FCL depending on your order.
Q: Are you a manufacturer or trading company?
A: We are a professional manufacturer.
Q: What is your business scope?
A: There are three categories, such as food sterilization machine, jacket cooker, and rubber vulcanization autoclave.
Q: How about the installation? And what if the machine goes down?
A: We will do that. There are two options.
a. We could appoint our engineer to your company to debug and repair, as for the cost of this trip such as a ticket, visa, accommodation, and labor costs shall be on your side.
b. On-line service will be provided. If still is under the guarantee period, the necessary accessories and parts will be provided for free, but the transportation cost shall be on your side.
Q: Do you take L/C?
A: Yes, we accept L/C, T/T, and irrevocable L/C payable.
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