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| Warranty: | 5 Years |
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New Carbon Fiber Autoclaves For Car Hubs/Car Hoods/Bonnet Composite Autoclave Manufacturer
The carbon fiber composite autoclave customized by MOSEN has the following performance advantages:
1. Good uniformity of temperature and pressure: The workpiece is heated by circulating hot air flow in the autoclave, the temperature difference is small, and a cooling system is configured to strictly control the temperature within the process setting range. By using gas pressurization, the pressure acts on the surface of the product through the vacuum bag, and the normal pressure at each point is equal, which can make the product solidify and form under the same pressure, thereby ensuring the consistency of product quality, making the composite material have low porosity, and the resin content is controllable and uniform.
2. Wide range of applications: The mold is relatively simple, suitable for large-area complex-shaped plates and shells, as well as simple-shaped plates, rods, tubes, and blocks. It can also be used for gluing and assembly. Small parts can be cured at the same time, which can meet the production needs of products with different shapes and structures.
3. Stable and reliable molding process: The pressure and temperature are uniform, adjustable and controllable, so that the quality of molded or glued parts is stable and reliable. Vacuuming can be done during pressurization, which is conducive to the discharge of low molecular weight substances and further improves the performance of the product.
4. High automation and mass production can be achieved: The autoclave molding process uses a mold to put the carbon fiber prepreg into it, and then cures it by hot pressing. This method can achieve large-scale production with high production efficiency. It is suitable for the production of carbon fiber products of various shapes and sizes, which can effectively improve production efficiency, reduce production costs, and meet the needs of large-scale production.
5. High product quality: By precisely controlling the temperature, pressure and time of hot pressing, each product can be guaranteed to have the same high performance and appearance quality, which is particularly important for high-quality carbon fiber products, and can meet the needs of aerospace, high-end automobiles and other fields that have extremely high requirements for parts quality.
6. High molding precision and high complexity: The design and manufacture of molds can realize carbon fiber products of various complex shapes, thereby meeting the special requirements of product shapes and structures in different fields, such as some parts with complex curved surfaces or internal structures.
Основное производственное оборудование нашей компании включает в себя: большой автоклав, автоклав из углеродного волокна, автоклав для композитов, автоклав из стекловолокна, автоклав для отверждения препрега, автоклав для автозапчастей, гражданский автоклав, небольшой испытательный автоклав и т. д., с полной классификацией оборудования и различными моделями для удовлетворения потребностей производства. потребности разных пользователей в разных продуктах, а также предоставлять клиентам комплексные услуги, такие как тестирование образцов и обучение персонала.
Благодаря превосходной системе управления и безупречной системе обслуживания оборудование нашей компании экспортируется по всему миру, получило высокую оценку и признание клиентов, а также широко используется в аэрокосмической отрасли, китайском оружии, железнодорожном транспорте, судах, рыболовных снастях и т. д. другие поля.
The custom carbon fiber composite autoclave produced by MOSEN is mainly used to manufacture high quality, high performance carbon fiber composite products. Here are some of the main application areas:
Aerospace field
Aircraft wing and fuselage components: In modern commercial aircraft and high-performance fighters, the wing and fuselage components are subjected to significant aerodynamic and flight loads and complex environmental stresses. Wing skins and fuselage panels made from carbon fiber composite autoclaves have excellent strength-to-weight ratios. For example, the wings and fuselage of the Boeing 787 are heavily made of carbon fiber composite materials, which can reduce weight significantly compared with traditional metal materials, while ensuring structural strength and improving fuel efficiency.
Aero engine components: Engine intakes, fan blades and other components will also be used. These components work under extreme conditions such as high temperature and high-speed rotation, which requires very high material properties. The autoclave formed carbon fiber composite can withstand high temperatures and high stress, and the low weight helps to improve the performance of the engine.
Automotive industry
High performance racing car parts: such as car body frame, spoiler, etc. In motor racing, vehicles need to maintain good handling and stability at high speeds while keeping weight as low as possible. The body parts made of carbon fiber composite autoclaves can achieve the requirements of high strength and lightweight, improving the speed and performance of the car.
High-end mass production auto parts: Some luxury auto brands are beginning to apply carbon fiber composite materials to the wheel hub, roof, engine cover and other parts of the car. These components can not only reduce the weight of the vehicle, but also improve the appearance of the car and fuel economy to a certain extent.
Sports equipment field
High-end bike frame: For professional road bikes and mountain bikes, the weight and performance of the frame is crucial. The frame made of carbon fiber composite autoclave has good strength and toughness, which can absorb the vibration generated by road bumps, while making the bike lighter and helping the rider improve the riding speed.
Golf club: The body part is made of carbon fiber composite material, which can accurately control the weight distribution and elasticity of the club, so that the player can transfer the force more accurately when hitting the ball, increasing the distance and accuracy of the shot.
Wind energy field
Wind turbine blades: With the development of wind power generation to large-scale and offshore, the length and strength of the blades are constantly increasing. The blades made of carbon fiber composite autoclave can meet the strength requirements of large blades, while due to the characteristics of carbon fiber materials, the blades can be lighter, thereby improving power generation efficiency, and can adapt to complex Marine environments.
| Description | Unit | Specifications And Parameters |
| Working Diameter | mm | 1500 |
| Working Length | mm | 4000 |
| Max. Working Pressure | bar | 10 |
| Max. Working Temperature | ºC | 180 |
| Max. Pressurization Rate (Average) | Bar/min | 0-1 |
| Max. Depressurization Rate (Average) | Bar/min | 0-1 |
| Max. Heating Rate(Air Average) | ºC/min | 0-3 |
| Max. Cooling Rate (Air Average) | ºC/min | 0-3 |
| Temperature Uniformity At Steady State | ºC | ≤±2 |
| External Shell Temperature At Max. Temperature | ºC | ≤55 |
| Quick Openning Door Mode | - | Hydraulic Door Opening |
| Working Medium | - | Compressed Air Or Nitrogen Pressurization |
| Heating Mode | - | Stainless Steel Electric Heating |
| Quantity Of Circulating Fan Motor | SET | 1 |
| Thermocouple Type | - | Type K Or J |
| Vacuum Ports | PIECE | 10 |
| Min. Vacuum Pressure | bar | -0.09 |
| Standard Control Mode | - | PLC Logic Control |
| Insulation Form | - | Internal Insulation |
| Exterior Color | - | Customized |
Q: What are the advantages of autoclave molding compared with other composite molding processes?
A: Compared with hand lay-up molding, injection molding and other processes, autoclave molding has good temperature and pressure uniformity. Hand lay-up molding and other processes are greatly affected by human factors and environmental factors, and it is difficult to ensure the consistency of product quality. Autoclave molding can accurately control parameters such as temperature, pressure and time, and can produce large and complex structural parts with high quality and high performance. Moreover, the product has low porosity and good mechanical properties, which has obvious advantages in fields with extremely high quality requirements such as aerospace.
Q: To what extent can the temperature and pressure in the autoclave be accurately controlled?
A: The temperature control accuracy can generally reach ±2 - 3ºC, and the pressure control accuracy can reach ±0.01 - 0.02MPa. The specific accuracy will vary depending on the model, configuration and manufacturer of the autoclave. Such accuracy can meet the curing process requirements of most carbon fiber composite materials and ensure the stability of product quality.
Q: What is the material of the autoclave body? How to ensure the safety of the body?
A: The autoclave body is usually made of high-quality alloy steel materials, such as Q345R. These materials have good strength and high temperature resistance. In order to ensure the safety of the tank body, the tank body will undergo strict quality inspection during the manufacturing process, including non-destructive testing (such as ultrasonic testing, radiographic testing, etc.) to check whether there are defects inside the tank body. At the same time, the autoclave is also equipped with safety accessories, such as safety valves, pressure gauges, etc., and these safety accessories will be calibrated regularly to ensure that the pressure can be released in time under abnormal conditions such as overpressure to ensure the safety of equipment and personnel.
Q: What is the approximate service life of the autoclave?
A: The service life of the autoclave is related to many factors, such as frequency of use, working pressure and temperature range, maintenance, etc. Under normal use and good maintenance conditions, it can generally be used for 15 years. If the use environment is relatively harsh or the maintenance is improper, the service life may be shortened.
Q: How to ensure the uniformity of the temperature field and pressure field in the autoclave?
A: The autoclave is internally designed through a specially designed heating system (such as a hot air circulation system) and a gas distribution system to ensure uniformity. The heating system will cause hot air to circulate in the tank, so that the temperature is evenly distributed. The gas distribution system can ensure that the pressure acts evenly on the surface of the product during the pressurization process. In addition, during the equipment installation and commissioning stage, professional testing instruments will be used to calibrate and optimize the temperature field and pressure field.
Whether the wall thickness of the carbon fiber autoclave meets the requirements, etc.
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