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Carbon Fiber Composite Autoclave Industrial Carbon Fiber Composite Press Autoclave
Carbon fiber composite autoclave has the following advantages:
| Description | Unit | Specifications And Parameters |
| Working Diameter | mm | 1200 |
| Working Length | mm | 2000 |
| Max. Working Pressure | bar | 20 |
| Max. Working Temperature | ºC | 200 |
| Max. Pressurization Rate (Average) | Bar/min | 0-1 |
| Max. Depressurization Rate (Average) | Bar/min | 0-1 |
| Max. Heating Rate(Air Average) | ºC/min | 0-3 |
| Max. Cooling Rate (Air Average) | ºC/min | 0-3 |
| Temperature Uniformity At Steady State | ºC | ≤±2 |
| External Shell Temperature At Max. Temperature | ºC | ≤55 |
| Quick Openning Door Mode | - | Hydraulic Door Opening |
| Working Medium | - | Compressed Air Or Nitrogen Pressurization |
| Heating Mode | - | Stainless Steel Electric Heating |
| Quantity Of Circulating Fan Motor | SET | 1 |
| Thermocouple Type | - | Type K Or J |
| Vacuum Ports | PIECE | 10 |
| Min. Vacuum Pressure | bar | -0.09 |
| Standard Control Mode | - | PLC Logic Control |
| Insulation Form | - | Internal Insulation |
| Exterior Color | - | Customized |
**Excellent product quality
1. Good performance uniformity: Due to the uniform distribution of temperature, pressure and vacuum in the autoclave, the degree of curing of carbon fiber composite materials in various parts during the curing process is consistent, thereby ensuring the uniformity of product performance. Whether it is a large structural part or a small part, stable and reliable mechanical properties, physical properties and chemical properties can be obtained.
2. High surface quality: The carbon fiber composite material cured in the autoclave has high surface flatness and good finish, which can meet various application scenarios with high-precision surface quality requirements. This reduces the workload and cost of surface treatment for some parts that require subsequent painting, assembly and other processes.
**Strong material adaptability
1. Applicable to various resin systems: It can be applied to various types of resin systems, such as epoxy resin, bismaleimide resin, polyimide resin, etc. Different resin systems have different performance characteristics. The autoclave can provide corresponding curing process conditions according to specific material requirements to achieve the preparation of various high-performance composite materials.
2. Compatible with different fiber types: Whether it is carbon fiber, glass fiber or other high-performance fibers such as aramid fiber, the autoclave can provide a good curing environment for its composite with resin. This makes the autoclave widely applicable in the field of composite material manufacturing and can meet the diverse requirements of different industries and different products for material performance.
1. Are you a trading company or a manufacturer?
We are a production factory, with 20 years of experience in design and production, we can customize the right equipment for you according to different process requirements of different products.
2. What is the difference between an autoclave and an ordinary oven?
Autoclaves can control temperature, pressure and vacuum at the same time, while ordinary ovens only heat. High pressure environment can reduce material porosity, improve strength, suitable for high performance composite materials.
3. What are the key technical parameters of autoclave?
Temperature range: Usually 100°C - 200°C (depending on resin type).
Pressure range: 0.5MPa - 1.5MPa.
Vacuum degree: close to -1bar (excluding air).
Cavity size: customized according to product size (such as aviation grade tank diameter up to 6 meters).
4. How to choose the right autoclave?
To consider:
Product size and yield.
Material type (resin curing temperature, pressure requirements).
Accuracy requirements (temperature uniformity, pressure stability).
Budget and energy efficiency (e.g., energy-efficient heating systems).
5. Is the autoclave expensive to maintain?
Maintenance costs depend on frequency of use and maintenance specifications. Check seals, pressure sensors, and heating elements regularly to avoid leaks or temperature deviations. Long-term maintenance can extend the service life of the device.
6. What are the safety measures for autoclaves?
Pressure relief valve prevents overpressure.
Multiple temperature monitoring to avoid overheating.
Explosion-proof design and emergency stop system.
Operators must receive professional training.
7. Can autoclaves handle composite materials of different thickness?
Yes, but the process parameters need to be adjusted. For example, thick-walled parts may require longer curing times or stepwise heating to avoid uneven resin curing.
8. What is the difference between autoclave and vacuum bag forming process?
Autoclaves increase material density through external pressure, while vacuum bags rely only on atmospheric pressure (about 0.1MPa). Autoclaves are suitable for high performance, large size components, and vacuum bags are mostly used for low cost or small batch production.
9. What is the energy consumption of autoclaves?
Energy consumption is high (especially for large equipment), but costs can be reduced by optimizing processes (such as reducing heating times) and using energy-saving technologies (such as infrared heating).
10. How to ensure a uniform temperature in the autoclave?
Use circulating fan or hot air flow design.
Calibrate the temperature sensor regularly.
Place components properly (avoid blocking air outlets).
11. Can autoclaves be used to recycle carbon fiber composites?
At present, it is mainly used in the manufacture of new materials. Recovery requires chemical or mechanical separation of the resin from the fiber and is not directly related to the autoclave process.
12. Typical failure and solution of autoclave?
Insufficient pressure: Check seals or vacuum pumps.
Temperature fluctuations: Calibrate the heating system or replace the sensor.
Vacuum leak: Locate the leak with a leak detector and repair it.
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