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High Pressure Autoclave for Rubber Vulcanization
The rubber vulcanization autoclave plays a pivotal role in the transformation of raw rubber into a more stable and usable form. This specialized equipment is designed to provide an enclosed environment where the rubber is subjected to specific temperature and pressure conditions that are necessary for the vulcanization process. The autoclave ensures that the rubber compound is uniformly exposed to these conditions, which is crucial for the formation of a three-dimensional network of cross-linked polymers that give the rubber its final properties.
During operation, the autoclave is loaded with rubber compounds, which can be in the form of sheets, profiles, or pre-forms, depending on the end product. The door is securely closed, and the autoclave is sealed to prevent any loss of pressure or heat. The internal environment is then regulated to the precise conditions required for the vulcanization of the specific rubber compound. This may involve maintaining a specific temperature, often in the range of 140°C to 180°C, and a certain pressure to ensure that the rubber cures evenly.
Modern vulcanization autoclaves are often equipped with advanced features such as data logging, which allows for traceability and quality control, and automated control systems that can adjust the process parameters in real-time to optimize the vulcanization cycle. These features not only enhance the efficiency of the process but also contribute to the consistency and reliability of the rubber products manufactured.
The rubber vulcanization autoclave is an indispensable tool in the rubber industry, enabling the production of high-quality rubber goods that are essential in various sectors, including automotive, aerospace, and consumer goods. Its ability to provide controlled and repeatable vulcanization conditions is key to meeting the demanding performance specifications of these applications.
Model |
Oversize(mm) | Diameter (mm) |
Length (mm) |
Capacity(m3) | D pre. (MPA) |
D temp. (ºC) |
Voltage(v) | ||
| L | W | H | |||||||
| DL08-1.2A | 2500 | 1300 | 1800 | 800 | 1200 | 0.6 | 0.85 | 190 | 380 |
| DL1.2-3A | 4500 | 1600 | 2800 | 1200 | 3000 | 3.4 | 0.85 | 190 | 380 |
| DL1.5-6A | 7500 | 1900 | 2500 | 1500 | 6000 | 10.6 | 0.85 | 190 | 380 |
| DL1.7-8A | 9500 | 2200 | 2700 | 1700 | 8000 | 18.1 | 0.85 | 190 | 380 |
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