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Fully Automatic New Electric Heating Vulcanization Autoclave For Industrial Rubber Rollers/Printing Rubber Rollers/Automotive Hoses/Rubber Shoe Soles
Electric heating is a new vulcanization method. The temperature, pressure and time are automatically controlled, the performance is stable and reliable, easy to use, safe, environmentally friendly and pollution-free, and saves more than 30% energy than traditional vulcanizing autoclaves. The electric heating tube uses a new type of thermally conductive insulation material, which is fast and efficient in heating and has a long service life. The electric heating tubes are individually controlled by multiple sets of switches. After reaching the operating temperature, the redundant electric heating tubes are disconnected, which greatly saves power consumption and reduces the use cost. The electric heating vulcanization autoclave designed by our company has a uniform temperature without dead spots and a stable pressure without errors, which solves the problem of different product quality caused by uneven temperature and pressure.
After setting the operating program for the currently produced fully automatic electric heating vulcanizing autoclaves, the control system automatically performs operations such as heating, insulation, and vulcanization. After vulcanization is completed, an audible and visual alarm sounds and the power is automatically cut off. Under the current severe situation of environmental protection, electric heating of the vulcanization autoclave is a good choice. It can be heated directly by electricity, and the temperature uniformity can be controlled at ±1-2 degrees.
| Model | Effective diameter (MM) |
Effective Length (MM) |
Capacity (L) |
Outside Measurement (MM) |
Design Temperature |
Design Pressure |
Test Pressure |
||
| L | W | H | |||||||
| DN0915 | 900 | 1500 | 960 | 2300 | 1800 | 1900 | 180ºC | 8.5bar | 10.6bar |
| DN0918 | 900 | 1800 | 1,150 | 2600 | 1800 | 1900 | 180ºC | 8.5bar | 10.6bar |
| DN1020 | 1000 | 2000 | 1,570 | 2800 | 1900 | 2000 | 180ºC | 8.5bar | 10.6bar |
| DN1230 | 1200 | 3000 | 3,400 | 3800 | 2100 | 2200 | 180ºC | 8.5bar | 10.6bar |
| DN1260 | 1200 | 6000 | 6,780 | 6800 | 2100 | 2200 | 180ºC | 8.5bar | 10.6bar |
| DN1530 | 1500 | 3000 | 5,300 | 3800 | 2400 | 2500 | 180ºC | 8.5bar | 10.6bar |
| DN1550 | 1500 | 5000 | 8,830 | 5800 | 2400 | 2500 | 180ºC | 8.5bar | 10.6bar |
| DN1740 | 1700 | 4000 | 9,070 | 4800 | 2600 | 2700 | 180ºC | 8.5bar | 10.6bar |
| DN1760 | 1700 | 6000 | 13,700 | 6800 | 2600 | 2700 | 180ºC | 8.5bar | 10.6bar |
| DN1840 | 1800 | 4000 | 10,200 | 5000 | 2700 | 2800 | 180ºC | 8.5bar | 10.6bar |
| DN1860 | 1800 | 6000 | 15,300 | 7000 | 2700 | 2800 | 180ºC | 8.5bar | 10.6bar |
Advantages Of The Vulcanization Autoclave Customized By Our Company
(1) High safety: Six-level safety interlocks are adopted to ensure safety during use, including automatic pressure safety interlock, safety manual interlock, ultra-high pressure alarm, automatic safety valve, automatic pressure control, manual exhaust valve, etc. It ensures that the autoclave door cannot be opened as long as there is pressure in the autoclave during production, and the safety hazards caused by misoperation are completely solved.
(2) Automatic control: The control system can completely eliminate manual participation in the entire vulcanization process, and everything from heating, insulation, vulcanization, etc. is completed automatically. The entire process can be realized by simply turning on the control switch. Save time, worry and cost, and ensure product quality.
(3) Inflatable seal: As long as there is pressure in the autoclave, there will be no air leakage. The main device is the use of an inflatable sealing ring. As long as there is pressure, the sealing ring will protrude outward and push against the autoclave door.
(4) Simple and convenient operation: Using advanced manufacturing technology and design concepts combined with a convenient and concise fully automatic control system, operators can learn the entire operating process in just 15 minutes. Good vulcanization effect and stable performance.
(5) Good thermal insulation effect: 60mm thick glass wool thermal insulation material is placed outside the autoclave, with fixed support and additional steel plates, so that heat is not wasted as much as possible during use. Energy consumption is saved by 20% compared to other insulation methods. The thermal insulation effect will not be reduced within 10 years.
Shandong Mosen Machinery Co., Ltd. is a pressure vessel manufacturer under Mosen Industrial, which integrates scientific research, production and sales. The company is located in Zhucheng High-tech Industrial Park, Shandong Province, close to Qingdao seaport and airport, and the transportation is very convenient.
Our main products are:
Steam heating vulcanization autoclave, electric heating vulcanization autoclave, hose vulcanization autoclave, rubber roller vulcanization autoclave, large commercial vulcanization autoclave, pipe lining rubber vulcanization autoclave, marine airbag vulcanization autoclave, pet toy vulcanization autoclave, tire retreading vulcanization autoclave, etc., according to customer requirements Customize various types of pressure vessel equipment.
We have more than 10 years of design experience in this industry and can customize production equipment according to your requirements. If you have any questions or are interested in our equipment, please feel free to contact me and we will provide you with the best service within 24 hours. Welcome to visit our company at any time, and thank you for visiting our website!
Fully Automatic New Electric Heating Vulcanization Autoclave For Industrial Rubber Rollers/Printing Rubber Rollers/Automotive Hoses/Rubber Shoes Soles
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