| Customization: | Available |
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| After-sales Service: | Video Technical Support, Online Engineer Support |
| Warranty: | 1 Year |
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A composite autoclave is a specialized piece of equipment used in the manufacturing process of composite materials, particularly in the aerospace, automotive, and sports industries. It is designed to apply heat and pressure to resin-infused composite materials, such as carbon fiber or fiberglass, to cure them into their final shape and ensure structural integrity.
The autoclave consists of a large, pressure-resistant chamber, often cylindrical in shape, where the composite parts are placed. The chamber is capable of withstanding high pressures, typically ranging from 5 to 100 psi (pounds per square inch), and can be heated to temperatures up to 400°F (204°C) or more. The controlled environment inside the autoclave allows for the precise application of heat and pressure, which is critical for the curing process of composite materials.
During the curing process, the composite materials are placed in a mold that has been designed to achieve the desired final shape. The autoclave then seals, and the heat and pressure are applied, causing the resin to harden and bond with the reinforcing fibers. This process can take several hours, depending on the size and complexity of the part being cured.
The use of an autoclave is essential for producing high-quality composite parts with consistent strength and durability. It ensures that the resin fully penetrates the fibers and cures evenly, which is not always achievable with other curing methods. This results in parts that are lighter, stronger, and more resistant to fatigue and environmental factors than those made from traditional materials.
| TYPE | 1600*2500 | 2000*3500 | 2500*5500 | 3000*6500 | 3500*7500 | 4000*8500 |
| Max pressure | 3.8MPA | 1.0MPA | 1.0MPA | 1.5MPA | 1.2MPA | 1.2MPA |
| Design pressure | 4MPA | 1.2MPA | 1.2MPA | 1.6MPA | 1.3MPA | 1.3MPA |
| Max temperature | 400ºC | 250ºC | 250ºC | 250ºC | 250ºC | 250ºC |
| Design temperature | 420ºC | 270ºC | 270ºC | 270ºC | 270ºC | 270ºC |
| Insulation | Internal 200mm | Internal 150mm | Internal 150mm | Internal 150mm | Internal 150mm | Internal 150mm |
| Total power | 60kw | 90kw | 210kw | 330kw | 510kw | 780kw |
| Effective Curing Diameter | φ3500-4200mm |
| Shell Diameter | 3900-4700mm |
| Effective Curing Length | According To The Product,Tooling And Yield Selection |
| Shell Length | 3900-4700mm |
| Maximum Operating Pressure | 0.6-4.0MPa |
| Maximum Operating Temperature | 160-400ºC |
| Number of Vacuum Channels | According To Demand(Vacuum Pump 2 Used 1 Standby) |
| Number of Thermocouple Routes | Specify As Required |
| Control System | Host Computer +PLC Logic Control+Intelligent Instrument+Substance Recorder+Floor Console, Etc. |
| Temperature Control Accuracy | ≤±1ºC |
| Temperature Uniformity | ≤±2ºC |
| Rising and Cooling Rate | 0-6ºC/min Adjustable |
| Pressure Lifting Rate | 0-0.1MPa/min Adjustable |
| Cooling Method | Circulating Water Cooling |
| Heating Method | Electric Heat Pipe Or Thermal Oil Heating |
Before delivery, our professional technician will do trial run for each product to check until everything is functional, you also can come to our factory and test our machine together with us.
We usually pack our products by standard sea package. We always choose the best and safe packaging material to make sure your product won't be damaged during delivery.
Q1: How to pay?
A1: We try to make all payment methods as much as feasible. TT and L/C are acceptable and TT will be more appreciated.
Q2: What is your advantage ?
A2: We also have professional technical team in designing and producing which can meet different requirements from customers, we offer 24 hours pre-sales and after-sales support, to ensure in-time communication between clients and us.
Q3: Is the price on your website is the closing price ?
A3:No, it is just for your reference, an exact quotation based on your requirement Please contact us for details.
Q4: May I inspect before delivery?
A4: Sure, welcome to inspect before delivery.And if you can't inspect by yourself,
our factory has a professional quality inspection team to inspect the goods
before shipment to ensure quality.
Q5: Differences from other brands in China?
A5: We are not only selling machines, we pay more attention to after-sales service. We have always believed that the customer'sreputation is the best advertisement. We hope to really help our customers use machines and bring growth to their business. Youcan view our customers' feedback, facts speak louder than words.
Q6: When can I get the price?
A6: We usually quote within 24 hours after we get your inquiry. If you are very urgent to get the price, please tell us in your email so that we will regard you inquiry.
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