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New Customized Carbon Fiber Composite Autoclave For Bulletproof Glass/Carbon Fiber Body Kit/Carbon Fiber Auto Parts
The products produced by the autoclave process account for more than half of the output of carbon fiber products, and the proportion in the field of auto parts may reach 80%. Molded components are mainly used in primary and secondary load-bearing structures such as drones, as well as in rail transit, electronic communications, automobile manufacturing, sports equipment and other fields. The autoclave molding process is to use a vacuum bag to seal the composite material blank, honeycomb sandwich structure or glued structure on the mold, and put it into the autoclave to form the required composite materials and other materials in a vacuum (or non-vacuum) state. One of the methods of forming parts. The principle is to use the pressure generated by the high-temperature compressed gas in the autoclave to heat and pressurize the composite blank to complete solidification and molding.
The autoclave, which is the main production equipment for composite parts, is a large pressure vessel with an integral heating system. The structure of a typical autoclave is shown in the figure. The common structure is a cylinder closed at one end and open at the other end, which provides the necessary heat and pressure for the compaction and curing of composite parts, and the commonly used aviation thermosetting materials (such as high-temperature curing epoxy resin) have a curing temperature of 175°C and a curing pressure of 600kPa, so it is necessary to ensure that the autoclave is strong enough at high temperatures. This makes the manufacture of autoclaves quite expensive.
Autoclaves can be divided into ordinary type and high temperature and high pressure type according to the curing temperature and pressure. High-temperature, high-pressure autoclaves are much more expensive to manufacture than ordinary autoclaves, and are mainly used to manufacture polyimide resins and thermoplastic composite structures. The autoclave is composed of a tank system, a vacuum system, a blast system, a heating system, a pressurization system, a cooling system, a control system and others.
| Description | Unit | Specifications And Parameters |
| Working Diameter | mm | 1800 |
| Working Length | mm | 6000 |
| Equipment Diameter | mm | 2200 |
| Equipment Length | mm | 7000 |
| Max. Working Pressure | bar | 12 |
| Max. Working Temperature | ºC | 180 |
| Max. Pressurization Rate (Average) | Bar/min | 0-1 |
| Max. Depressurization Rate (Average) | Bar/min | 0-1 |
| Max. Heating Rate(Air Average) | ºC/min | 0-3 |
| Max. Cooling Rate (Air Average) | ºC/min | 0-3 |
| Temperature Uniformity At Steady State | ºC | ≤±2 |
| External Shell Temperature At Max. Temperature | ºC | ≤55 |
| Quick Openning Door Mode | - | Hydraulic Door Opening |
| Working Medium | - | Compressed Air Or Nitrogen Pressurization |
| Heating Mode | - | Stainless Steel Electric Heating |
| Quantity Of Circulating Fan Motor | SET | 1 |
| Thermocouple Type | - | Type K Or J |
| Vacuum Ports | PIECE | 8 |
| Min. Vacuum Pressure | bar | -0.85 |
| Standard Control Mode | - | PLC Logic Control |
| Insulation Form | - | Internal Insulation |
| Exterior Color | - | Customized |
Carbon fiber composite autoclave has a period of application experience in the field of automobile manufacturing. Carbon fiber composite materials can be seen in everything from professional racing cars to family cars. However, due to the cost of carbon fiber and recycling technology, carbon fiber composite materials have not been widely used in the automotive market. Currently, the carbon fiber automotive parts that can be mass-produced mainly include the following:Carbon fiber car battery box autoclave,Carbon fiber car seats autoclave, carbon fiber car rearview mirrors autoclave, carbon fiber bumpersautoclave, Carbon fiber car bumper autoclave, carbon fiber car spoiler autoclave, carbon fiber car side wing autoclave,etc.
New Customized Carbon Fiber Composite Autoclave For Bulletproof Glass/Carbon Fiber Body Kit/Carbon Fiber Auto Parts
New Composite Autoclave For Carbon Fiber Bonding /Prepreg Composite /Prepreg Curing
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