Customized Quality Assurance High Temperature Industrial Carbon Fiber Composite Autoclave

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Customization: Available
After-sales Service: Whole Life Us
Warranty: 1 Year
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  • Customized Quality Assurance High Temperature Industrial Carbon Fiber Composite Autoclave
  • Customized Quality Assurance High Temperature Industrial Carbon Fiber Composite Autoclave
  • Customized Quality Assurance High Temperature Industrial Carbon Fiber Composite Autoclave
  • Customized Quality Assurance High Temperature Industrial Carbon Fiber Composite Autoclave
  • Customized Quality Assurance High Temperature Industrial Carbon Fiber Composite Autoclave
  • Customized Quality Assurance High Temperature Industrial Carbon Fiber Composite Autoclave
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  • Overview
  • Product Description
  • Product Parameters
  • Our Advantages
  • Certifications
  • Packaging & Shipping
  • Company Profile
  • FAQ
  • After Sales Service
Overview

Basic Info.

Model NO.
DN0610
Function
Storage Pressure Vessel, Separation Pressure Vessel, Heat Pressure Vessel, Reaction Pressure Vessel
Application
Mixture
Material
Carbon Steel
Pressure
1.6MPa≤p<10.0MPa
Storage Medium
Moncombustible/Nontoxic
Pressure Level
Medium Pressure (1.6MPa≤p<10.0MPa)
Condition
New
Advantage
Full Automatic
After Warranty Service
Video Technical Support, Online Support
Color
Customer′s Requirements
Overall Size
Custom
Working Medium
Compressed Air or Nitrogen
Control Mode
PLC+Him/PC
Design Temperature
420 Degree Celsius
Machinery Test Report
Provided
Core Components
PLC, Pressure Vessel, Pump
Safety
High Security
Heating Method
Electrical Heating
Key Selling Points
Simplicity of Operator
Price
Highly Cost Effective
Raising Pressure Speed
0.03MPa/Min
Transport Package
Standard Package
Specification
2500*5500mm
Trademark
mosen
Origin
Shandong, China
Production Capacity
200 Sets/Year

Packaging & Delivery

Package Size
36.00cm * 28.00cm * 6.00cm
Package Gross Weight
1.000kg

Product Description



 

Product Description

       Customized Quality Assurance  Industrial Carbon Fiber Composite Autoclave

Autoclave is a common high-pressure container, its working principle is the use of high temperature and high pressure environment, the substance is heated and compressed, so as to achieve a variety of chemical reactions and physical changes.

Autoclave is widely used in material science, chemical engineering, geology and other fields, and is one of the indispensable equipment in laboratory and industrial production.

Autoclaves work by putting the material to be treated into the tank, which is then heated and compressed. In the high temperature and high pressure environment, the molecules of substances will undergo various chemical reactions and physical changes, so as to achieve various purposes. For example, autoclaves can be used to prepare high-purity materials, synthesize new materials, and study materials inside the earth.When using autoclaves, it is necessary to pay attention to safety issues. Because the pressure and temperature inside the autoclave are very high, once an accident such as continental leakage or explosion occurs, it will cause serious injury and loss to personnel and equipment. Therefore, when using autoclaves, you must comply with the relevant safety regulations and operating procedures to ensure the safe operation of the equipment.

Customized Quality Assurance High Temperature Industrial Carbon Fiber Composite Autoclave
Customized Quality Assurance High Temperature Industrial Carbon Fiber Composite Autoclave
Customized Quality Assurance High Temperature Industrial Carbon Fiber Composite Autoclave
 
Customized Quality Assurance High Temperature Industrial Carbon Fiber Composite Autoclave
Customized Quality Assurance High Temperature Industrial Carbon Fiber Composite Autoclave
Customized Quality Assurance High Temperature Industrial Carbon Fiber Composite Autoclave

Applications of  Composite Autoclave

One of the main advantages of autoclaves is that they are suitable for the production of a variety of materials, as long as the curing cycle, pressure and temperature are within the limits of the autoclave composite materials can be produced. Another advantage of autoclaves is their high pressure flexibility for composite parts. Usually the parts are laid on one side of the mold and then placed in a vacuum bag. Pressure is applied to the parts so that they are pressed against the mold. The pressure on the parts is further strengthened by vacuuming in the bag. Therefore, the autoclave forming technology can produce composite parts with different shapes. Because of the above advantages, autoclaves are widely used in the production of advanced composite materials for aerospace.
The autoclaved tank developed by our company has the advantages of high temperature and pressure control precision ,safe and reliable structure, good system stability, low energy consumption, simple operation and maintenance, etc. It has realized modularization and serialization, and can meet the needs of different fields,different processes and different specifications, and is a reliable equipment for the current research and production of composite materials.

Customized Quality Assurance High Temperature Industrial Carbon Fiber Composite Autoclave

The composite ceramic materials is generally with very high hardness, coupled with its good acid and alkali corrosion resistance and high neutron absorption capacity and low density characteristics, so it is the important developed material for bullet-proof material, friction products, nuciear industry neutron protection materials, and it is applied in the  aviation and civil fields .Composite ceramic materials have excellent comprehensive properties and are ideal bulletproof armor materials. As a bulletproof armor material.the autoclave must be used for the composite material molding and curing , It can meet the temperature and pressure required for prepreg curing molding to the maximum extent, and can adjust the rate of temperature and pressure according to the requirements, to obtain better performance and better quality products.Composite ceramic materials can be used for helicopter lightweight armor, bullet-proof vests. etc.. although its price is higher, but for the bullet-proof armor system to reduce weight as a necessary condition,composite ceramic materials are still is the preferred material.

Customized Quality Assurance High Temperature Industrial Carbon Fiber Composite Autoclave

Product Parameters

 
TYPE 1600*2500 2000*3500 2500*5500 3000*6500 3500*7500 4000*8500
Max pressure 3.8MPA 1.0MPA 1.0MPA 1.5MPA 1.2MPA 1.2MPA
Design pressure 4MPA 1.2MPA 1.2MPA 1.6MPA 1.3MPA 1.3MPA
Max temperature 400ºC 250ºC 250ºC 250ºC 250ºC 250ºC
Design temperature 420ºC 270ºC 270ºC 270ºC 270ºC 270ºC
Insulation Internal 200mm Internal 150mm Internal 150mm Internal 150mm Internal 150mm Internal 150mm
Total power 60kw 90kw 210kw 330kw 510kw 780kw

                                              Introduction of control system software

The main controller of the autoclave produced by Intely adopts Siemens controller, industrial bus communication, which is with strong anti-interference ability, large amount of data. The software fully combines of the process requirements , when using the host computer +PLC cantrol mode. a different control method developed by our company is adopted, which can control the temperature and pressure more accurately, and the temperature upsurge phenomenon can be effectively suppressed.And the cooling energy consumption is lower.Pressure valve operation frequency is low, which can save air consumption and reducecthg energy consumption. The host computer adopts computer and software monitoring, which can display alarm, report, record temperature rise curve in real time and monitor the operation of equipment.
Customized Quality Assurance High Temperature Industrial Carbon Fiber Composite Autoclave
Customized Quality Assurance High Temperature Industrial Carbon Fiber Composite Autoclave
Customized Quality Assurance High Temperature Industrial Carbon Fiber Composite Autoclave

Our Advantages

Customized Quality Assurance High Temperature Industrial Carbon Fiber Composite Autoclave
1.Adopt Siemens automatic control system, save energy and manpower
2.Uniform heat distribution in the tank, constant pressure.
3.Suitable for curing of various kinds of composite materials.
4.Perfect pressure control, forming effect is good.
5.The hot pressure tank adopts PLC automatic control system, with accuracy up to ±1-2ºC.
6. Thermal insulation tank with aluminum silicate wool, head with double layer insulation, plus stainless steel lining insulation effect is good.
7.With a quick opening type pressure vessel double safety interlock device.  Synchronous alarm, pressure boost after closing, pressure relief after opening

 

Certifications

Customized Quality Assurance High Temperature Industrial Carbon Fiber Composite Autoclave

Packaging & Shipping

Our products are exported to more than 40 countries and regions such as England, Egypt, Russia, the United States, Chile, Mexico, India, Korea, Thailand and South Africa. After years of development, the company has reached a good long-term cooperative relationship with many  manufacturers at domestic and abroad.
We will delivery Automatic Composite Autoclave for Carbon Fiber Pressure Vessel  by LCL/20'FCL/40'FCL depending on your order.
Before delivery, our professional technician will do trial run for each product to check until everything is functional, you also can come to our factory and test our machine together with us.
When loading, our workers will fix the retorts tightly with wire rope so that the retorts can't move in the container.

Customized Quality Assurance High Temperature Industrial Carbon Fiber Composite Autoclave

Company Profile

Customized Quality Assurance High Temperature Industrial Carbon Fiber Composite Autoclave

Customized Quality Assurance High Temperature Industrial Carbon Fiber Composite Autoclave

FAQ

1. How to pay?
We try to make all payment methods as much as feasible. TT and L/C are acceptable and TT will be more appreciated.
2. How to package the machine?
Your articles will be packed in containers or wooden cases.
3. How to install after the machines arriving destination?
We provide remote online guidance installation through the online video.  Our engineer will go to customers site if you need, but need to pay installation fee accord with the contract.
4. How can we guarantee quality?
Always a pre-production sample before mass production;  Always final Inspection before shipment;
Before delivery, our professional technician will do trial run for each product to check until everything is functional, you also can come to our factory and test our machine together with us. When loading, our workers will fix the retorts tightly with wire rope so that the retorts can't move in the container.
5. What's the capacity you can do?
100 SETS/YEAR

After Sales Service

1.The production of all products are follow ISO9001:2008 organization system, from raw material processing to assembe and finally test running.   even the packing, and delivery.   Also we track the use of machine,installation, products producing technical ect.
2.Our company implements a one-year warranty for the products.
3.Before delivery, our professional technician will do trial run for each product to check until everything is functional.
Everything we do is for your satisfaction, can be long-term cooperation

The following is our contact information, please feel free to consult.

 
Tel:   +86 13355363028














 

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