New Industrial Composite Material High Pressure Autoclave with Epoxy Resin

• After-sales Service: Guide Installation or on-Site Installation
• Warranty: 5 Year
• Function: Storage Pressure Vessel, Separation Pressure Vessel, Heat Pressure Vessel, Reaction Pressure Vessel
• Shipping Cost: Estimated freight per unit.: about shipping cost and estimated delivery time.
• Currency: US$
• Return&refunds: You can apply for a refund up to 30 days after receipt of the products.
• Model NO.: RYG1540
• Material: Stainless Steel
• Pressure: 1.6MPa≤p<10.0MPa
• Pressure Level: Medium Pressure (1.6MPa≤p<10.0MPa)
• Condition: New
• Insulation Form: Internal Insulation
• Heating Mode: Stainless Steel Electric Heating
• Working Diameter: 1500mm
• Equipment Diameter: 1900mm
• Working Length: 4000mm
• Equipment Length: 5000mm
• Max. Working Temperature: 220
• Max. Working Pressure: 20bar
• Max. Depressurization Rate (Average): 0-1bar/Min
• Max. Heating Rate(Air Average): 0-3/Min
• Max. Cooling Rate (Air Average): 0-3/Min
• Max. Pressurization Rate (Average): 0-1bar/Min
• Control Mode: Host Computer + PLC Logic Control
• Video Outgoing-Inspection: Provide
• Exterior Color: Customized
• Transport Package: Container Shipment
• Specification: 1500*4000mm
• Trademark: MOSEN
• Origin: China
• HS Code: 8419899090
• Production Capacity: 9sets / Month
• Package Size: 32.00cm * 28.00cm * 5.00cm
• Package Gross Weight: 3.000kg

Product Description

The main production equipments of Shandong MOSEN company include: large hot-pressing autoclave, carbon fiber hot-pressing autoclave, composite hot-pressing autoclave, glass fiber hot-pressing autoclave, preprepreg curing hot-pressing autoclave, auto parts hot-pressing autoclave, civil hot-pressing autoclave, small test Hot-pressing autoclave and so on. The equipment has complete classification and various models, meeting the production needs of different users for different products, and also providing customers with all-round services such as sample.
With excellent control system and perfect service system, our company's equipment has been exported to all parts of the world, and has been highly praised and recognized by customers. It is also widely used in aerospace, Chinese weapons, rail transit, ship fishing gear and other fields.
 

Product Description

2024 New Industrial Composite Material High Pressure Autoclave With Epoxy Resin

Epoxy resin autoclave is mainly used to manufacture composite materials. Its properties and advantages are as follows:
1. Performance:
* High temperature and high pressure: The autoclave needs to work under high temperature and high pressure conditions to achieve solidification and molding of composite materials.
* Suitable for a variety of materials: The epoxy resin autoclave is suitable for the production of a variety of materials. As long as the curing cycle, pressure and temperature are within the limits of the autoclave, composite materials can be produced.
* Precise control: The autoclave can accurately control temperature and pressure, which is very important for the production of composite materials to ensure the performance and quality of the material.

2. Advantages:
* High efficiency: Epoxy resin autoclave can produce high-quality composite parts quickly and efficiently.
* Save energy: Since the autoclave uses high-temperature and high-pressure process conditions, it can effectively utilize energy and improve energy utilization.
* Strong flexibility: The epoxy resin autoclave has strong adaptability to different composite parts and can be adjusted according to different process requirements. It has good flexibility.
* High reliability: The epoxy resin autoclave uses high-temperature and high-pressure working conditions, so the reliability and stability of composite parts can be ensured.
In short, the epoxy resin autoclave is an efficient and reliable composite material manufacturing equipment. Its performance and advantages make it widely used in the field of composite material manufacturing.

Detailed Photos

 

Основное производственное оборудование нашей компании включает в себя: большой автоклав, автоклав из углеродного волокна, автоклав для композитов, автоклав из стекловолокна, автоклав для отверждения препрега, автоклав для автозапчастей, гражданский автоклав, небольшой испытательный автоклав и т. д., с полной классификацией оборудования и различными моделями для удовлетворения потребностей производства. потребности разных пользователей в разных продуктах, а также предоставлять клиентам комплексные услуги, такие как тестирование образцов и обучение персонала.
Благодаря превосходной системе управления и безупречной системе обслуживания оборудование нашей компании экспортируется по всему миру, получило высокую оценку и признание клиентов, а также широко используется в аэрокосмической отрасли, китайском оружии, железнодорожном транспорте, судах, рыболовных снастях и т. д. другие поля.

Product Parameters

Description	Unit	Specifications And Parameters
Working Diameter	mm	1500
Working Length	mm	4000
Equipment Diameter	mm	1900
Equipment Length	mm	5000
Max. Working Pressure	bar	20
Max. Working Temperature	ºC	220
Max. Pressurization Rate (Average)	Bar/min	0-1
Max. Depressurization Rate (Average)	Bar/min	0-1
Max. Heating Rate(Air Average)	ºC/min	0-3
Max. Cooling Rate (Air Average)	ºC/min	0-3
Temperature Uniformity At Steady State	ºC	≤±2
External Shell Temperature At Max. Temperature	ºC	≤55
Quick Openning Door Mode	-	Hydraulic Door Opening
Working Medium	-	Compressed Air Or Nitrogen Pressurization
Heating Mode	-	Stainless Steel Electric Heating
Quantity Of Circulating Fan Motor	SET	1
Thermocouple Type	-	Type K Or J
Vacuum Ports	PIECE	12
Min. Vacuum Pressure	bar	-0.85
Standard Control Mode	-	PLC Logic Control
Insulation Form	-	Internal Insulation
Exterior Color	-	Customized

We are a manufacturer that can calculate and produce carbon fiber composite autoclave equipment suitable for customers based on customer requirements and energy efficiency.
 

Certifications

High quality, safety, easily operation, control and longer serve life are primary design and fabrication considerations. All our industrial autoclaves are integrated as a seamless system by the powerful controlling system with interactive screens and multilevel security.

♦Turn key solution for large, high productive units to lab autoclaves.
♦Integrated system design with over 20 years of industrial experiences.
♦Professional modular manufacturing.
♦Computer control system specifically for composite autoclave use.
 

Our Advantages

Our company's carbon fiber composite autoclave control system software fully combines process requirements and has the following advantages:

This control system is based on bus-based hardware design. The main controller adopts Siemens controller, industrial bus communication, strong anti-interference ability and large data volume. The host computer adopts computer and software monitoring, which can display alarms, reports, record temperature rise curves in real time, and monitor the operation of the equipment.
Adopt dual-core working mode. The computer analyzes the process, pre-reads the process, and makes judgments about future temperature and pressure changes. The PLC executes the instructions of the host computer, performs real-time comparison operations on the target value and the actual measured value, and adjusts the output signals of temperature and pressure.
Modular installation ideas. Thermocouple and vacuum signals are collected in a modular manner and sent to the host computer by the communication module, which greatly reduces wiring and interference, and simplifies installation and maintenance difficulties.
When using the host computer + PLC control mode, a control method developed by our company is adopted that is different from the traditional control method. The control of temperature and pressure is more accurate, the temperature overshoot can be effectively suppressed, and the amount of cooling is small. The pressure valve operates less frequently, saving gas consumption. Equipment energy consumption is reduced.
The control software has a wide range of adaptability to various products, and all types of products can achieve good control. In the prepared product curing process documents, the equipment parameters for the process can be recorded to achieve the best process status.
The control software interface is intuitive and displays the working status of the main components of the equipment. It also sets two states: "automatic" and "manual". That is, the process can be fully automatically executed in the "automatic" state, and it can also be executed in the "manual" state. Adjust the status of each component one by one for control to meet special uncertain test requirements.
The puppet display interface is specially designed. For parts with large size and high requirements, it can visually display the placement position of the thermocouple on the mold, monitor the temperature trend of each position during the curing process, and facilitate timely adjustment when abnormalities occur, thus ensuring product quality. the quality of. This feature is useful for large components in the development stage.
For vacuum control, our company has specially designed the functions of vacuuming and measuring vacuum in different ways. In actual use, due to damage to the vacuum pipeline or process requirements, vacuuming and vacuum measurement need to be combined flexibly. This function is very practical for large products, multiple products that are cured at the same time, and applications that require direct measurement of the vacuum degree in the vacuum bag. 
 

 

Company Profile

Packaging & Shipping

       We will deliver an Automatic Industrial Aerospace Prepreg Composite Autoclave For Carbon Fiber Pressure Vesselby                         LCL/20'FCL/40'FCL depending on your order.

       Before delivery, our professional technician will do a trial run for each product to check until everything is functional, you  also             can come to our factory and test our machine together with us.

       When loading, our workers will fix the retorts tightly with wire rope so that the retorts can't move in the container.

New Industrial Composite Material High Pressure Autoclave With Epoxy Resin