| Customization: | Available |
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| After-sales Service: | Guide Installation or on-Site Installation |
| Warranty: | 1 Year |
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Composite Oven Carbon Fiber Composite Autoclave Epoxy Resin Autoclave Prepreg Autoclave
The structure of the carbon fiber composite autoclave includes the following main parts:
1. Tank door and tank body: The tank door is usually used for parts to enter and exit the hot-pressed tank, and a hydraulic rod is used to control the opening and closing of the door. The molds and parts placed inside the tank should have sufficient temperature resistance, heat preservation, pressure resistance and sealing. The tank is usually cylindrical, lying flat on the foundation, with a track inside. The parts are placed on the trolley, and the trolley runs on the track to facilitate the entry and exit of the parts. The tank must meet thermal insulation requirements and air pressure resistance requirements. In addition, thermocouple interfaces and vacuum interfaces must be arranged inside the tank.
2. Heating system: The heating system is mainly used to heat the air or other heating media in the tank, and heat the mold and parts through the air or other heating media. Autoclave tanks usually use electric heating. The heating element pipes are usually made of high-temperature-resistant and corrosion-resistant materials, and are required to have short-circuit and leakage protection. The heating system heats the air, and the fan system circulates to heat the mold and parts.
3. Fan system: The function of the fan system is to circulate the air or other heating media in the autoclave to facilitate uniform temperature distribution and uniform heating of the mold and parts. The autoclave usually uses a built-in fully sealed universal motor, which is placed at the tail of the autoclave body and is used to circulate air or other heating media in the autoclave. The fan must be able to effectively cool, and the speed can be adjusted through computer control and variable speed. It can intelligently change speed according to the curing process. It should also be equipped with automatic motor over-temperature protection and alarm.
4. Cooling system: The cooling system is usually divided into two channels, one is used to cool the air in the tank, and the other is used to cool the motors such as fans. The cooling system is usually equipped with a water cooling tower and water pump, and the water inlet has a filter device. The cooling system includes main cooling and pre-cooling, and the cooling process can be controlled by the computer according to the temperature status of the autoclave. There is a drainage device at the low point of the heat exchanger, which can drain the remaining water in the heat exchanger.
5. Pressure system: The pressure system is used to regulate the pressure inside the tank. The pressure system is mainly divided into air compressor, air storage tank, pressure control, compensation system and pressure discharge pipeline muffler device. Pressure silencing should meet relevant industrial noise specifications and rate specifications. The pressure is automatically controlled and compensated by the computer according to process needs.
6. Vacuum system: The vacuum system mainly evacuates the parts. When composite materials are cured, parts are usually sealed on the parts by vacuum bags and sealing tapes. Before the parts are cured, the vacuum bags and parts in the mold need to be evacuated to prevent air from entering during the curing process of the parts. Automatic vacuuming and vacuum measuring pipelines are arranged on the inner wall of the autoclave to detect separation and automatically cut off. Each vacuum pipeline needs to be equipped with an atmospheric pipeline and a resin collector. The resin collector is used to collect condensed and liquefied resin. All vacuum pipelines are made of stainless steel, and the atmospheric ventilation function can be automatically controlled. Each vacuum line is equipped with vacuum hose, quick connector, plug, and mold vacuum nozzle. The degree of vacuum is automatically controlled by the computer according to the process program. During operation, when one of the vacuum tubes leaks, the computer will automatically close the vacuum tube to avoid affecting the quality of other pipelines. The information is displayed with numbers and light beams. . The vacuum pump is placed next to the tank and connected to the vacuum pipeline.
In addition, the structure of the carbon fiber composite autoclave also includes control systems and other parts, which can realize automatic control and monitoring.
Основное производственное оборудование нашей компании включает в себя: большой автоклав, автоклав из углеродного волокна, автоклав для композитов, автоклав из стекловолокна, автоклав для отверждения препрега, автоклав для автозапчастей, гражданский автоклав, небольшой испытательный автоклав и т. д., с полной классификацией оборудования и различными моделями для удовлетворения потребностей производства. потребности разных пользователей в разных продуктах, а также предоставлять клиентам комплексные услуги, такие как тестирование образцов и обучение персонала.
Благодаря превосходной системе управления и безупречной системе обслуживания оборудование нашей компании экспортируется по всему миру, получило высокую оценку и признание клиентов, а также широко используется в аэрокосмической отрасли, китайском оружии, железнодорожном транспорте, судах, рыболовных снастях и т. д. другие поля.
| Description | Unit | Specifications And Parameters |
| Working Diameter | mm | 1600 |
| Working Length | mm | 5000 |
| Equipment Diameter | mm | 2000 |
| Equipment Length | mm | 6000 |
| Max. Working Pressure | bar | 16 |
| Max. Working Temperature | ºC | 220 |
| Max. Pressurization Rate (Average) | Bar/min | 0-1 |
| Max. Depressurization Rate (Average) | Bar/min | 0-1 |
| Max. Heating Rate(Air Average) | ºC/min | 0-3 |
| Max. Cooling Rate (Air Average) | ºC/min | 0-3 |
| Temperature Uniformity At Steady State | ºC | ≤±2 |
| External Shell Temperature At Max. Temperature | ºC | ≤55 |
| Quick Openning Door Mode | - | Hydraulic Door Opening |
| Working Medium | - | Compressed Air Or Nitrogen Pressurization |
| Heating Mode | - | Stainless Steel Electric Heating |
| Quantity Of Circulating Fan Motor | SET | 1 |
| Thermocouple Type | - | Type K Or J |
| Vacuum Ports | PIECE | 10 |
| Min. Vacuum Pressure | bar | -0.85 |
| Standard Control Mode | - | PLC Logic Control |
| Insulation Form | - | Internal Insulation |
| Exterior Color | - | Customized |
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